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Noisy Endlinks

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Old Oct 2, 2007 | 07:48 PM
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Default Noisy Endlinks

Hello All,
I have the Hotchkiss sways and the endlinks are starting to get noisy when the bars are loaded on uneven surfaces. I was wondering if anyone knew what the fix is for this problem?
Any input would be appreciated.
Thanks!
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Old Oct 2, 2007 | 10:08 PM
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LGM has a set of quiet endlinks for $299.00 last time I looked. Kind of pricey but if they are quieter, they may be worth it!
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Old Oct 3, 2007 | 12:45 AM
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Originally Posted by hightest
Hello All,
I have the Hotchkiss sways and the endlinks are starting to get noisy when the bars are loaded on uneven surfaces. I was wondering if anyone knew what the fix is for this problem?
Any input would be appreciated.
Thanks!
Switch to the GM metal end links used stock on the 2004s. I had the same problem & switching fixed it - no change in handling !!
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Old Oct 3, 2007 | 10:06 AM
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From: Chino Ca.
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I am not sure how the end links are on the Hotchkiss sway bar. I know they have a new style end link with sealed bushings that are greaseable, but I am assuming that you have the old style.

I don't have any experience with Hotchkiss, but if they are like the GM T1 sway bar I have the answer! If they are the double heim joint style, with a removable bolt, and two spacers, it is an easy 1 hour job.

Go to Lowes and get some 5/8" clear tubing that is 1/8" thick. It will cost $.39 a foot. A foot will do two cars. Remove the spacers and put them into the tubing and trim to length. Reinstall and go for a ride.

It is cheap, it will only take you an hour, and it will bring back the permasmile! Good Luck!

Or you can get the new Hotchkiss end links for $301.
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Old Oct 4, 2007 | 10:16 PM
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From: Calgary Alberta
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Thanks for all the replies guys!
The endlinks that I have are the new style; I took a close look at them yesterday and I think that the Hotchkiss heim joint studs are not well machined from the factory (the forgings are not turned on a lathe after the forge process is done). It appears that after a certain amount of use, the mold seam on the forged studs wears down and the studs end up fitting loose in the sway bar and lower a-frame hole.
Re-torquing (as tight as humanly possible without breaking anything) the studs & nuts appears to have done the trick.
If anybody else out there has the Hotchkiss set-up, I suggest re-torquing the endlinks after a couple thousand miles.
Thanks again for the replies.
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Old Oct 4, 2007 | 11:25 PM
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From: richmond va
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the factory torque for the nuts is 51ftlbs on each nut .the first time i did them i did not get all 51ftlbs on them they rattled like crazy went back and torqued them each to 51ftlbs and rattle went away....

Last edited by va-c5; Oct 5, 2007 at 12:04 AM.
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Old Oct 5, 2007 | 06:30 AM
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My Hotchkiss endlinks (new style) also clunked and rattled... I re-torqued them but the problem persisted. The fix was my friend the breaker bar and elbow grease. Problem solved.

Somtimes when it needs 5, use 7.
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