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02 sensor hits new tunnel plate

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Old Jul 9, 2008 | 09:36 AM
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Default 02 sensor hits new tunnel plate

Just installed a new ceramic 1/4 tunnel plate and I can't keep the O2 sensor from hitting it. I took the exhaust back off and hit the spot with a grinder , it helped, but it still hits occasionally. Other than drilling a hole in the tunnel plate anybody have a suggestion or fix ?
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Old Jul 9, 2008 | 09:58 AM
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What exhaust system is on your car?
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Old Jul 9, 2008 | 10:08 AM
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hole saw, you probably have dynatech headers, this is typical

Kooks or AR headers have the O2's further up front, non-issue
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Old Jul 9, 2008 | 10:11 AM
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Originally Posted by wcm
Just installed a new ceramic 1/4 tunnel plate and I can't keep the O2 sensor from hitting it. I took the exhaust back off and hit the spot with a grinder , it helped, but it still hits occasionally. Other than drilling a hole in the tunnel plate anybody have a suggestion or fix ?
It is a stock exhaust system !!
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Old Jul 9, 2008 | 10:50 AM
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Originally Posted by wcm
It is a stock exhaust system !!
I would say take a picture so we can see.

I remember when I had my stock system, it was close to the tunnel plate but I think I could of gotten a 1/4 plate in there. You might have to fool around with the springs/bolts in the back end portion to lower the exhaust a bit. Some washers might be in order if you fairly close which it sounds like you are. I wouldn't be cutting a hole if it was a tunnel plate that I just bought. Just look for other options. Pictures speak a thousand words though.
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Old Jul 9, 2008 | 11:47 AM
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I'm all ears, I just picked up a tunnel plate and I plan on installing it with the stock exhaust.
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Old Jul 9, 2008 | 11:47 AM
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Originally Posted by XtremeVette
I would say take a picture so we can see.

I remember when I had my stock system, it was close to the tunnel plate but I think I could of gotten a 1/4 plate in there. You might have to fool around with the springs/bolts in the back end portion to lower the exhaust a bit. Some washers might be in order if you fairly close which it sounds like you are. I wouldn't be cutting a hole if it was a tunnel plate that I just bought. Just look for other options. Pictures speak a thousand words though.
A picture would be very helpful. Can't picture from memory where the interference would be. Since you had to take the exhaust off for the install maybe something isn't aligned properly?
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Old Jul 9, 2008 | 01:40 PM
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Originally Posted by wcm
Just installed a new ceramic 1/4 tunnel plate and I can't keep the O2 sensor from hitting it. I took the exhaust back off and hit the spot with a grinder , it helped, but it still hits occasionally. Other than drilling a hole in the tunnel plate anybody have a suggestion or fix ?
Sounds like GM didn't plan on using a 1/4" tunnel plate, huh?
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Old Jul 9, 2008 | 04:07 PM
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It just seems odd that this hasn't come up before considering there is a 3/8" plate also.
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Old Jul 11, 2008 | 09:48 AM
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Did you ever get those pics taken?
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Old Jul 11, 2008 | 10:07 AM
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Sorry no camera , spent all my money on the Vette !!! I dont think a picture would show much other than the top of the o2 sensor being real close to the tunnel plate. Im going to try and add some washers to the spring hanger in the back and slip a few washers between the front bracket and the bellhousing this weekend.
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Old Jul 11, 2008 | 01:51 PM
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Okay, good luck I guess I'll just have to see what happens when I install mine.

Have a great weekend.
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Old Jul 12, 2008 | 02:32 AM
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is this what your set up looks like...

http://i247.photobucket.com/albums/g...u/IMG_1974.jpg

this is a pic of my o2s before we tinkered with them. My advice is install the channel plate and then put together the entire exhaust but keep all the nuts/blots slightly loose. Try turning the pipe with the o2 down away from the channel plate. When you get the o2s in the right spot tighten everything up. It took two guys but thats what we did. If this doesnt work you might have to drill a hole like mentioned above. Well good luck and let me know what happens!
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Old Jul 14, 2008 | 09:42 AM
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Problem fixed !!! I installed a washer about the size of a quater between the front exhaust bracket where it mounts to the bellhousing. Took out the bolts used a pry bar on the exhaust pipe to get a gap between mount and bellhousing , slipped in the washer and bolted back up. I now have about 1/2 inch space between the 02 sensor and tunnel plate .
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Old Jul 14, 2008 | 10:45 AM
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Originally Posted by wcm
Problem fixed !!! I installed a washer about the size of a quater between the front exhaust bracket where it mounts to the bellhousing. Took out the bolts used a pry bar on the exhaust pipe to get a gap between mount and bellhousing , slipped in the washer and bolted back up. I now have about 1/2 inch space between the 02 sensor and tunnel plate .
Nice to know this was an EASY fix !
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Old Jul 14, 2008 | 01:13 PM
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Nicely done!!
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