Depo non pop up projecter light install issues
Has anyone who has had these lights installed encountered the same problem and do you have a solution? did you use shims between the bolts to push the lights into a more centered position between the fender/bumber/hood? from a distance you cant tell but when you look close up you can see the gaps.
I cant believe these companies that make these type of lights for the
C5 cant get it right after all these yrs..
Has anyone who has had these lights installed encountered the same problem and do you have a solution? did you use shims between the bolts to push the lights into a more centered position between the fender/bumber/hood? from a distance you cant tell but when you look close up you can see the gaps.
I cant believe these companies that make these type of lights for the
C5 cant get it right after all these yrs..

You obviously do not have a lot of experience with body work.
There are slight variations between all cars and that is why most items (body parts) have some adjustability.
Without some pictures of your problem it's to tell you what might help the problem.
The lights you have, have brackets underneath that are bolted to the rails. You may have to take out the lights and lengthen the or widen the adjustment slots on the brakets to achieve a better fit. You can also use some larger washers to move (shim) the brackets from side to side. Try to figure out you much the gap is off from each side to figure out how thick of a washer to use.
Good luck but I would just learn to live with it, I don't even notice the gaps on mine anymore. A shop in my area would probably charge $500 to get them perfect. Do some searches cuz very few people have them installed perfectly, uneven gaps are very comon.
Last edited by grnmchn; Jan 8, 2009 at 02:39 AM.
I guess I have to live with it for now until I have a body shop work on correcting the gaps. At least both sides look exactly the same.
Are there any special tools(nuts,bolts,shims, whatever) that you used to get them perfect so I can pass on the knowledge to my body shop?
thanks.
I guess I have to live with it for now until I have a body shop work on correcting the gaps. At least both sides look exactly the same.
Are there any special tools(nuts,bolts,shims, whatever) that you used to get them perfect so I can pass on the knowledge to my body shop?
thanks.

1.) The easiest way to work on them is to drive up or jack up the front of the car.
2.)Remove the front side spoliers (left & Rright) 7mm screw caps and then remove the front coverings from the fascia.
3.) Take some 3M painters tape and put it around the outer edges of the headlight opening so that you don't scratch up the paint.
4.) Get a straight ruler and measure the gaps on each side and top to bottom. Add the two together and then divide by two to get the proper spacing needed on each side. Once you have figure out which side you want to adjust and measure the current gap and figure out if you need some spacers (washers) to correct. You may have to slightly bend the brackets.
4.) Diconnect the light power connector and then remove the bracket bolts or just lossen them up a bit. Use a drop light so that you can look at the brackets to see if you need to grind them some etc ...
1.) The easiest way to work on them is to drive up or jack up the front of the car.
2.)Remove the front side spoliers (left & Rright) 7mm screw caps and then remove the front coverings from the fascia.
3.) Take some 3M painters tape and put it around the outer edges of the headlight opening so that you don't scratch up the paint.
4.) Get a straight ruler and measure the gaps on each side and top to bottom. Add the two together and then divide by two to get the proper spacing needed on each side. Once you have figure out which side you want to adjust and measure the current gap and figure out if you need some spacers (washers) to correct. You may have to slightly bend the brackets.
4.) Diconnect the light power connector and then remove the bracket bolts or just lossen them up a bit. Use a drop light so that you can look at the brackets to see if you need to grind them some etc ...
I installed Specterwerks fixed headlights in a friends 2002. They were very time consuming. To add to the alignment issues, he had a tigershark front end, and a maggie hood.....so getting everything shimmed and aligned was fun. Just be patient, and take your time.
The Best of Corvette for Corvette Enthusiasts
I had a buddy watching the spacing on top while i tightened the 2 bolts and 2 nuts without taking off any thing but the bottom cover panel and l/r rubber air dams .
We had them both in in an hour .
Its is very time consuming to get the spacing exact but it can be done .
Now i just need to adjust the lights down out of the trees ,, lol




















