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My 2000 has worn the inner right front since new. Been aligned several times, still does it. My nephew's 2004 does the exact same thing.
I've had the shop dial in minimum camber and toe-in, and slowed the wear a bit, but certainly didn't eliminate it.
My only solution has been to rotate the fronts left-to-right. Of course you must unmount/remount the tire/wheel to do this.
It's been my experience in 50 years of driving that if you have a car with a tire-wear tendency, then it's going to do that no matter how or how many times it's aligned; and if it wears evenly, you can drive it 100k miles and never touch it. My old Mercedes has 200k on it, and has had every suspension bushing and replaceable part redone; still wears the outer left just like when it was new. My '87 Vette went 65K with perfect tire wear front and rear.
The front end can be within factory specs on camber and toe-in and still wear the inside edge for street driving.
For example on my 04 Z06, the camber can be -.5 +/- .7, so it could be as much as -1.2 degrees of camber, which will give unacceptable inside tire wear for normal driving.
You need to tell the shop exactly what you want the alignment to be.
You need to go to Zero or no more than -1/8 degree camber to reduce the inside wear.
Toe-in also needs to be at zero to 1/32". (max. 1/8").
Tex has it right on the money. You need an alignment tech that can set up the car for your driving style. Spec settings have too much negative camber for the way most people drive on the street. I found a good guy and now don't wear the front insides like it used to. I'll throw in more camber when heading to the track, but for normal everyday stuff I run fairly flat.
2004 A4, has severe wear on the inside of passenger front tire (cord showing!)
Car was aligned recently so I'm wondering if there could be worn suspension components. Looking for ideas on what to check?
Thanks in advance.
I expect your tire wear was well advanced before your recent alignment; once that kind of wear has occurred no alignment is going to make much of a difference.
My experience has been that improper toe settings have a much bigger effect on tire edge wear than camber. I'm running 0 toe in front and 1/16 toe-in in back, with -0.8 front camber and -0.6 rear; tire wear tends towards the inner edges somewhat, but I keep an eye on it and have the tires flipped about halfway through their life.
I expect your tire wear was well advanced before your recent alignment; once that kind of wear has occurred no alignment is going to make much of a difference.
Mike
Once you establish a wear pattern, you cannot really tell if a new alignment corrected the problem until you test it on new tires. (you cannot put the rubber back on)
2004 A4, has severe wear on the inside of passenger front tire (cord showing!)
Car was aligned recently so I'm wondering if there could be worn suspension components. Looking for ideas on what to check?
Thanks in advance.
2001 A4 - I had the exact same problem with the stock Goodyear runflats, even after alignment. If you have the stock tires, that could be the problem.
Switched to Michelin Pilot A/S ZPs, and have even tire wear on both fronts after 32K miles with the following alignment specs & the car tracks dead straight: