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Headlight Won't Retract after HID installation

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Old May 24, 2009 | 11:03 AM
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Default Headlight Won't Retract after HID installation

We installed HID low beam headlights in our 2004 convertible. We purchased them from a guy highly recommended on this site. He was very, very helpful. Yes, all the resistors and relays were part of the package.

It is the driver's side headlight. When we turn off the lights, it goes down with the other but pops back up like it is winking at you. It isn't even fully open either. The dealer says that it is the motor and some other expensive things. They want $585 to have it fixed. Anyone have a cheaper alternative or seen this problem before?
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Old May 24, 2009 | 11:49 AM
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Originally Posted by The Iron
We installed HID low beam headlights in our 2004 convertible. We purchased them from a guy highly recommended on this site. He was very, very helpful. Yes, all the resistors and relays were part of the package.

It is the driver's side headlight. When we turn off the lights, it goes down with the other but pops back up like it is winking at you. It isn't even fully open either. The dealer says that it is the motor and some other expensive things. They want $585 to have it fixed. Anyone have a cheaper alternative or seen this problem before?
Turn on your high beams and then shut them off.

The problem has to do with the resistance (HID's) cause problem. One of the vendors is selling a fix for it for $55 bucks or so.
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Old May 24, 2009 | 03:58 PM
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Originally Posted by ajg1915
Turn on your high beams and then shut them off.

The problem has to do with the resistance (HID's) cause problem. One of the vendors is selling a fix for it for $55 bucks or so.
Who?

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Old May 24, 2009 | 04:49 PM
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They still don't retract when the high beams are on. The passenger's side isn't doing it and every once in awhile the driver's side, the one with the problem, will work. Can you refer the vendor who may possibly have the fix please? Thanks.
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Old May 24, 2009 | 05:39 PM
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Disconnect the HID ballast and bulb and reinstall the original bulb on the problem side as a test. If the headlight still pops back up then I doubt it is the HID causing the issue. You can rebuild your headlight motor for about $100 or buy a whole new motor for $232. @ http://www.gmpartshouse.com/
or off eBay for $182
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Old May 24, 2009 | 06:11 PM
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STOP!!! Here's your problem, cheap repair.

http://forums.corvetteforum.com/c5-t...t-problem.html
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Old May 24, 2009 | 08:04 PM
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Originally Posted by byronhunter
STOP!!! Here's your problem, cheap repair.

http://forums.corvetteforum.com/c5-t...t-problem.html
Thanks for posting that up. I'm curious though as to the actual cause of the problem that these "shims/washers" are supposed to fix. Is/are the times when the motor assembly is binding or interfering with something that spacing it back away from the bracket cures?

BTW, that's the first time I have ever seen a part number for those "insulators". It used to be the situation that they were NOT listed in the parts diagrams. Apparently at some point, Government Motors decided to start offering them as a replacement item. I am making permanent record of that part number.
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Old May 24, 2009 | 08:18 PM
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LoneStarFRC, the TABS (#5 in the picture) needed to be a little longer, so when the arm comes around to hit the stops (TABS), it hit too close to the end, putting the stress on the tip of the plastic insulators. When the insulators got worn, or beat up, the arm would pass on by the stops. Hope that makes sense, it' just my theory, and I'm sticking to it.
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Old May 24, 2009 | 08:38 PM
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Originally Posted by byronhunter
LoneStarFRC, the TABS (#5 in the picture) needed to be a little longer, so when the arm comes around to hit the stops (TABS), it hit too close to the end, putting the stress on the tip of the plastic insulators. When the insulators got worn, or beat up, the arm would pass on by the stops. Hope that makes sense, it' just my theory, and I'm sticking to it.
Makes sense, I see what you mean. I've been inside my headlights a lot lately what with my (phase 2) HID conversion. The problem I'm having now, is that most (not all) of the time when I first turn on my headlights, the doors will not come up. If I turn the lights back off, turn on the high beams (which illuminates all 4 lights on my car) and then try again, they come up normally. I can then go back to low beams or high beams as necessary and the lights function normally. THEN, come time to turn them off, many times (again not every time) the lights will not go back down, and I have to repeat the process: turn on high beams, turn off lights, and buckets retract. FWIW, I have HIDs in both Highs and Lows. I like my light.

I've removed, disassembled and checked/cleaned the contacts on my headlight switch and no help. I'm thinking there is an electrical load component to this "bug" that the very low power consumption of the HIDs is contributing to.
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Old May 24, 2009 | 08:46 PM
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Originally Posted by LoneStarFRC
Makes sense, I see what you mean. I've been inside my headlights a lot lately what with my (phase 2) HID conversion. The problem I'm having now, is that most (not all) of the time when I first turn on my headlights, the doors will not come up. If I turn the lights back off, turn on the high beams (which illuminates all 4 lights on my car) and then try again, they come up normally. I can then go back to low beams or high beams as necessary and the lights function normally. THEN, come time to turn them off, many times (again not every time) the lights will not go back down, and I have to repeat the process: turn on high beams, turn off lights, and buckets retract. FWIW, I have HIDs in both Highs and Lows. I like my light.

I've removed, disassembled and checked/cleaned the contacts on my headlight switch and no help. I'm thinking there is an electrical load component to this "bug" that the very low power consumption of the HIDs is contributing to.
I wish you wouldn't hijack an origional post like this. Byronhunter posted the fix to the origional posted problem. You have something else wrong and you should start your own thread. I'll give you a suggestion though. Try connecting a side clearance light to the original low beam power wire where the low beam headlight was connected. Heck, use any small 12V bulb just to see if your lights begin to work on low beam. If this does not help you should start a new thread.

Peter
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Old May 24, 2009 | 09:18 PM
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Originally Posted by lionelhutz
I wish you wouldn't hijack an origional post like this. Byronhunter posted the fix to the origional posted problem. You have something else wrong and you should start your own thread. I'll give you a suggestion though. Try connecting a side clearance light to the original low beam power wire where the low beam headlight was connected. Heck, use any small 12V bulb just to see if your lights begin to work on low beam. If this does not help you should start a new thread.

Peter
Wasn't trying to hijack anything. I thought perhaps that some of the symptoms to a headlight door acting up may be related in some manner. Since the "fix" had been posted, the rest of this is just additional info that may or may not related.
Thank you for caring though.
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Old May 24, 2009 | 09:25 PM
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I am going to give the cheap fix a shot before the dealership collects almost $600 from me. Thanks to everyone taking a minute to help us out. You are appreciated.
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Old May 24, 2009 | 09:37 PM
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Originally Posted by The Iron
I am going to give the cheap fix a shot before the dealership collects almost $600 from me. Thanks to everyone taking a minute to help us out. You are appreciated.
Make a note of those little "insulator" part numbers. They could come in very handy one day.
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Old May 24, 2009 | 09:39 PM
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Originally Posted by LoneStarFRC
Wasn't trying to hijack anything. I thought perhaps that some of the symptoms to a headlight door acting up may be related in some manner. Since the "fix" had been posted, the rest of this is just additional info that may or may not related.
Thank you for caring though.
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Old May 24, 2009 | 10:31 PM
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Originally Posted by LoneStarFRC
Who?

http://www.shop.djmotorsportaccessories.com/main.sc
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Old May 24, 2009 | 11:23 PM
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Thanks Tony. I'll check them out.
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Old May 25, 2009 | 02:51 PM
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Originally Posted by LoneStarFRC
Wasn't trying to hijack anything. I thought perhaps that some of the symptoms to a headlight door acting up may be related in some manner. Since the "fix" had been posted, the rest of this is just additional info that may or may not related.
Thank you for caring though.
Well, the origional question was that one of the headlights was going down and then popping back up again. You posted questioning the washer (shim) fix which was the fix for the origional question so all was good.

But then posted a whole blurb about your lights not going up or down at all when the low beam is selected. Sorry, but this is a different problem. It's not just confusing to mix problems together in a thread but you might have got more help if you'd started a new thread for your problem. That's all.

OK, your problem is that there is no load on the low beam power wire. The headlight controller needs to see a load to activate the motors. You can buy the HID inline resistor or you can connect your own load. A small light bulb works just as well and can be wired in for a few $$.

Peter
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Old May 25, 2009 | 03:07 PM
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Originally Posted by lionelhutz
Well, the origional question was that one of the headlights was going down and then popping back up again. You posted questioning the washer (shim) fix which was the fix for the origional question so all was good.

But then posted a whole blurb about your lights not going up or down at all when the low beam is selected. Sorry, but this is a different problem. It's not just confusing to mix problems together in a thread but you might have got more help if you'd started a new thread for your problem. That's all.

OK, your problem is that there is no load on the low beam power wire. The headlight controller needs to see a load to activate the motors. You can buy the HID inline resistor or you can connect your own load. A small light bulb works just as well and can be wired in for a few $$.

Peter
Guess I shouldn't have made mention of, or thanked byron for, the "insulator" part number since it was not directly germane to the lazy headlight door either.
You already posted your tip for me, but thanks for coming back and repeating it.

You have a good Memorial Day.
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Old May 25, 2009 | 08:14 PM
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Originally Posted by LoneStarFRC
Guess I shouldn't have made mention of, or thanked byron for, the "insulator" part number since it was not directly germane to the lazy headlight door either.

You have a good Memorial Day.
Geeze, Byron didn't even post the part number of the insulator. He posted a link to a thread detailing the fix, where that part number was posted as well. Anyways, the arm on the motor slips past the metal tab and it can smuck the end of the insulator in the process so being able to replace the insulator could be an important part of the fix.

I don't celebrate Memorial Day. I hope yours was good though.

Peter
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Old May 25, 2009 | 08:45 PM
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"Geeze, Byron didn't even post the part number of the insulator. He posted a link to a thread detailing the fix, where that part number was posted as well."

And who posted the #3 post in the "thread detailing the fix" in the above link?

Last edited by byronhunter; May 25, 2009 at 09:01 PM.
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