C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

transmission/rear end clunk

Thread Tools
 
Search this Thread
 
Old Aug 23, 2009 | 04:36 PM
  #1  
stevdug's Avatar
stevdug
Thread Starter
Instructor
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2006
Posts: 164
Likes: 37
From: Tulsa OK
Default transmission/rear end clunk

Ok
Last night after taking the father in-law out for a quick spin to compare the Z06 power to my Mustang Gt, I started getting a loud “clunk” coming from the transmission. The car still shifts easy into all gears, but if you “pop” the throttle either on, or off power there is a loud clunk. I can also hold in the clutch and move the shifter between gears to replicate the sound. Both transmission and rear differential fluids have been recently changed. This issue seems to be different than the half shaft retaining nut torque problem, since my car has no issues on a turn, just straight accelerating or decelerating

Thanks for any help
Old Aug 24, 2009 | 09:50 PM
  #2  
stevdug's Avatar
stevdug
Thread Starter
Instructor
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2006
Posts: 164
Likes: 37
From: Tulsa OK
Default

bump
Old Aug 24, 2009 | 10:46 PM
  #3  
SCM_Crash's Avatar
SCM_Crash
Le Mans Master
 
Joined: Jul 2009
Posts: 9,526
Likes: 12
From: Los Angeles California
Default

I've noticed this issue too.
Old Aug 25, 2009 | 11:33 PM
  #4  
stevdug's Avatar
stevdug
Thread Starter
Instructor
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2006
Posts: 164
Likes: 37
From: Tulsa OK
Default Rear differental clunk?

Any help would be appreciated.
Does this sound like a transmission, rear differentail or other problem?

Thanks
Steve
Old Aug 27, 2009 | 04:37 PM
  #5  
ADRNALN's Avatar
ADRNALN
Advanced
 
Joined: Jul 2009
Posts: 80
Likes: 0
From: Palm Beach Florida
Default

I also noticed this...hoping it's nothing major since I haven't had any problems shifting etc. Anyone have any ideas???
Old Aug 27, 2009 | 04:40 PM
  #6  
SCM_Crash's Avatar
SCM_Crash
Le Mans Master
 
Joined: Jul 2009
Posts: 9,526
Likes: 12
From: Los Angeles California
Default

I think it's a bushing or trans-mount issue. When the trans-mount went bad in my Trans Am there was a similar clunk.
Old Aug 28, 2009 | 02:22 PM
  #7  
Corvettes of Dallas - Parts's Avatar
0Corvettes of Dallas - Parts
Former Vendor
 
Joined: Feb 2007
Posts: 857
Likes: 0
From: DFW Texas
Default

Mine is starting to do this as well...

I'm thinking Tranny mount as well.

-Adam

Corvettes of Dallas
Old Aug 29, 2009 | 12:22 AM
  #8  
stevdug's Avatar
stevdug
Thread Starter
Instructor
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2006
Posts: 164
Likes: 37
From: Tulsa OK
Default transmission/rear end clunk

Ok,

I had a local mechanic put the car up on a lift and he noticed that there seemed to be a significant amount of "play" (fore and back not side to side) at the rear wheels with the car in gear. Is there a spec on how much slack there should be at the rear wheels while in gear? He could create the noise buy quickly rolling the wheel forward or rear.
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Aug 29, 2009 | 01:56 AM
  #9  
CarBoy's Avatar
CarBoy
Drifting
15 Year Member
 
Joined: Sep 2008
Posts: 1,273
Likes: 9
From: O'Fallon MO
Default

I was planning on bringing this issue up because I figured alot of people might have this problem and not even know it.
If what I am understanding everyone describing is what I called "drive line slop" I just couldn't describe it any other way.
My car as well as 2 others here in the recent past had this same issue. While trying to figure out another problem I tightened my Axle Nuts. They are a 34mm if I'm not mistaken.(car on the ground) I popped the center cap off, took an impact and Loosened them a bit and then drove them home again good and tight. (150lbs is the torque spec I believe) But I just let the impact lock them down and backed it up with a breaker bar.
Well the prob I was hoping to solve was still there (tranny) but low and behold my "drive line slop" was gone and I mean GONE!! also GONE was my car wanting to push and pull me from one lane to the other on the highway when when changing lanes. Like the car would be bouncing around in the ruts or something during lane change.
It wasn't 2 weeks later a friends car was having the noise the OP described, we took a ride I told him "That's Axel Nuts!!!" we tightened them up in the parking lot of the closest Auto Zone and Noise gone!!!

Hope this helps.
Old Aug 29, 2009 | 01:58 AM
  #10  
CarBoy's Avatar
CarBoy
Drifting
15 Year Member
 
Joined: Sep 2008
Posts: 1,273
Likes: 9
From: O'Fallon MO
Default

Originally Posted by stevdug
Ok,

I had a local mechanic put the car up on a lift and he noticed that there seemed to be a significant amount of "play" (fore and back not side to side) at the rear wheels with the car in gear. Is there a spec on how much slack there should be at the rear wheels while in gear? He could create the noise buy quickly rolling the wheel forward or rear.
Your gears will have some play back and forth, if it's excessive it will be accompanied with gear noise (howling) and you'll know when that happens.
Old Aug 29, 2009 | 09:52 AM
  #11  
stevdug's Avatar
stevdug
Thread Starter
Instructor
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2006
Posts: 164
Likes: 37
From: Tulsa OK
Default

Thanks for the replys

Axel nuts were checked and tightened and no excess noise in the transmission??

Steve
Old Aug 29, 2009 | 04:00 PM
  #12  
SCM_Crash's Avatar
SCM_Crash
Le Mans Master
 
Joined: Jul 2009
Posts: 9,526
Likes: 12
From: Los Angeles California
Default

Interesting... Maybe that's the issue. I also get a little hop-n-pull when I hit road brail on the freeway while changing lanes.
Old Aug 30, 2009 | 10:57 AM
  #13  
stevdug's Avatar
stevdug
Thread Starter
Instructor
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2006
Posts: 164
Likes: 37
From: Tulsa OK
Default

OOps,

My last comment came out wrong. I meant to say that I have had the axel nuts checked and that did not cure the problem. When the car was up on the lift the noise seemed to be comming from the front of the transmission or back of the torque tube.

Steve
Old Aug 30, 2009 | 12:12 PM
  #14  
danrowz's Avatar
danrowz
Advanced
 
Joined: Aug 2009
Posts: 63
Likes: 0
From: selden ny
Default

i have the same problem and i came across this thread by member jbauch357 in the diy section, not to steal his thunder but it is a very good thread, i still have to try it, but if you look under the tech section there is a diy thread, it has pics of how to do it also




Popping rear axle fix

--------------------------------------------------------------------------------
Here are all of the tools that you will need: 33mm deep well 6-point socket (I purchased replacement spindle buts that had 34mm heads, so double check this before sitting down to do the job), 19mm socket, torque wrench, wheel lock key, some penetrating fluid (I prefer "PB Blaster" but didn't have any handy when I did this) and some synthetic grease (not pictured).
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 103KB.


Pull off the center cap for your wheels and break loose the lug nuts and output shaft spindle nut. The spindle nut could be pretty tight so don't be surprised if it takes a bit of elbow grease to get it to break loose.
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 94KB.


Jack up the rear end, support the car, spin the lug nuts off, and remove the rear wheels, you will now be looking at this.
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 93KB.


Now you don't have to worry about hitting your wheel with the torque wrench or busting your knuckes open on the wheel. Remove the spindle nut the rest of the way and take a good look at what is behind it.

Now we can see the front side of the splines that mate the output shaft and the hub assembly. Go ahead and give a little squirt of the penetrating fluid into these ridges, but not too much cause this isn't the important part. If you push in (towards the transmission) on the middle of the output shaft it should slide in to the hub. If it's rusted in place a light tap with brass hammer or mallet should break it loose so you can now move it by hand.
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 111KB.

This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 85KB.


Now while pushing in look behind the hub assembly and look at where the drive shaft actually goes into the hub. If you look carefully you can see the splines entering the hub, and the mating surface of where the drive shaft buts against the hub. Give this area a nice layer of synthetic grease, both on the splines and the flat portion where output shaft meets hub (I used penetrating fluid the first couple times around but the problem kept coming back, once I used grease it stayed gone).
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 80KB.

This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 69KB.


Work the spindle back and fourth in the hub a few times to make sure that the penetrating fluid has completely covered the splines and all contact areas have at least a thin layer of grease on them.

Spin the spindle nut back on until snug, put your wheel back on and snug the lug nuts down. Drop back to the ground and torque the spindle nut to 118 ft/lbs and the lug nuts to 100 ft/lbs (make sure to torque in a star pattern so you get even torque).

Now go for a test drive and listen to the beautiful silence coming from the rear end. After driving a few miles I like to double check torque on the spindle nut, but I don't know how necessary that really is.

Hope this helps!!!












Originally Posted by stevdug
Ok
Last night after taking the father in-law out for a quick spin to compare the Z06 power to my Mustang Gt, I started getting a loud “clunk” coming from the transmission. The car still shifts easy into all gears, but if you “pop” the throttle either on, or off power there is a loud clunk. I can also hold in the clutch and move the shifter between gears to replicate the sound. Both transmission and rear differential fluids have been recently changed. This issue seems to be different than the half shaft retaining nut torque problem, since my car has no issues on a turn, just straight accelerating or decelerating

Thanks for any help

Last edited by danrowz; Aug 30, 2009 at 12:18 PM.
Old Aug 30, 2009 | 12:20 PM
  #15  
danrowz's Avatar
danrowz
Advanced
 
Joined: Aug 2009
Posts: 63
Likes: 0
From: selden ny
Default

woops, i just read your post that you had the axel nuts checked, sorry
Old May 16, 2021 | 02:34 PM
  #16  
jonnya's Avatar
jonnya
Cruising
 
Joined: Apr 2021
Posts: 12
Likes: 3
From: Bobcaygeon Ontario
Default Rear Axle

Originally Posted by danrowz
woops, i just read your post that you had the axel nuts checked, sorry
Originally Posted by danrowz
i have the same problem and i came across this thread by member jbauch357 in the diy section, not to steal his thunder but it is a very good thread, i still have to try it, but if you look under the tech section there is a diy thread, it has pics of how to do it also




Popping rear axle fix

--------------------------------------------------------------------------------
Here are all of the tools that you will need: 33mm deep well 6-point socket (I purchased replacement spindle buts that had 34mm heads, so double check this before sitting down to do the job), 19mm socket, torque wrench, wheel lock key, some penetrating fluid (I prefer "PB Blaster" but didn't have any handy when I did this) and some synthetic grease (not pictured).
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 103KB.


Pull off the center cap for your wheels and break loose the lug nuts and output shaft spindle nut. The spindle nut could be pretty tight so don't be surprised if it takes a bit of elbow grease to get it to break loose.
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 94KB.


Jack up the rear end, support the car, spin the lug nuts off, and remove the rear wheels, you will now be looking at this.
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 93KB.


Now you don't have to worry about hitting your wheel with the torque wrench or busting your knuckes open on the wheel. Remove the spindle nut the rest of the way and take a good look at what is behind it.

Now we can see the front side of the splines that mate the output shaft and the hub assembly. Go ahead and give a little squirt of the penetrating fluid into these ridges, but not too much cause this isn't the important part. If you push in (towards the transmission) on the middle of the output shaft it should slide in to the hub. If it's rusted in place a light tap with brass hammer or mallet should break it loose so you can now move it by hand.
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 111KB.

This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 85KB.


Now while pushing in look behind the hub assembly and look at where the drive shaft actually goes into the hub. If you look carefully you can see the splines entering the hub, and the mating surface of where the drive shaft buts against the hub. Give this area a nice layer of synthetic grease, both on the splines and the flat portion where output shaft meets hub (I used penetrating fluid the first couple times around but the problem kept coming back, once I used grease it stayed gone).
This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 80KB.

This image has been resized. Click this bar to view the full image. The original image is sized 960x720 and weights 69KB.


Work the spindle back and fourth in the hub a few times to make sure that the penetrating fluid has completely covered the splines and all contact areas have at least a thin layer of grease on them.

Spin the spindle nut back on until snug, put your wheel back on and snug the lug nuts down. Drop back to the ground and torque the spindle nut to 118 ft/lbs and the lug nuts to 100 ft/lbs (make sure to torque in a star pattern so you get even torque).

Now go for a test drive and listen to the beautiful silence coming from the rear end. After driving a few miles I like to double check torque on the spindle nut, but I don't know how necessary that really is.

Hope this helps!!!
I

I had the clicking and popping noise coming from rear passenger side. I followed this post to the letter and was so happy that it fixed my issue. The splines was seized in the hub. Rust disolver and a couple gentle taps and it was freed up. Dried it up and sprayed splines with white lithium grease. I've ordered two new axle nuts but was curious to try before they arrive. I torqued to 118 ft. Lbs as per GM tech. I see some guys are torquing to 160 ft. Lbs. Tech told me 118 ft. Lbs or 160 NM
Anyway Yellow valve springs have been replaced. New rubber and really love my 2002 Z06 ! Thanks. Love this forum.

Last edited by jonnya; May 16, 2021 at 02:36 PM.
Old May 16, 2021 | 11:23 PM
  #17  
Vetteman Jack's Avatar
Vetteman Jack
Administrator
Supporting Lifetime
Veteran: Navy
St. Jude 20 Year Donor
25 Year Member
Veteran: Reserves
 
Joined: Mar 2001
Posts: 368,405
Likes: 24,797
From: In a parallel universe. Currently own 2014 Stingray Coupe.
C7 of the Year - Modified Finalist 2021
MO Events Coordinator
St. Jude Co-Organizer
St. Jude Donor '03 thru '26
NCM Sinkhole Donor
CI 5, 8 & 11 Veteran
Default

Closed and moved to C5 Tech.

Get notified of new replies

To transmission/rear end clunk





All times are GMT -4. The time now is 01:15 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE