C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Having problems with "high voltage"...anyone know what would cause this?

Thread Tools
 
Search this Thread
 
Old Oct 19, 2009 | 02:25 PM
  #1  
utryd2's Avatar
utryd2
Thread Starter
Melting Slicks
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: May 2007
Posts: 2,533
Likes: 1
From: North Aurora IL
Default Having problems with "high voltage"...anyone know what would cause this?

My car sat for a month and I took it out last night and today. When I was driving the volts would go from 14, down to 11, then spike to 16! After a few minutes it would go back to normal. Then it would start going nuts. Consistantly going from low to extremely high. DIC comes on "High Voltage".

I took it to advance to have the battery and alternator checked out. They said it was good, but my starter appears to be loosing voltage. I dont have any problems with the starter though. Plus Im getting to much voltage. Would a loose connection cause this?

After leaving it was normal and stayed that way for about an hour. Now it is staying 15.4-16! Is something in the alternator going bad? The battery is an optima (1 year old) stock alternator (02 w/45K miles).

I checked the chassis grounds on both driver/pass side. They look new. Cleaned battery terminals (they looked new).

02 Z06
408ci
Procharger D1SC with A&A Bracket stock pulley
Snow Performance meth kit -boost ref-(recently added and powered to fuse box and has its own ground)
KB BAP
Racetronix Fuel system

Anyone have similar problems? or Ideas?
Thanks
Reply
Old Oct 19, 2009 | 03:37 PM
  #2  
dougbfresh's Avatar
dougbfresh
Le Mans Master
 
Joined: Nov 2005
Posts: 6,993
Likes: 25
Default

My 1st guess would be battery-they tend to make alternators OVERCHARGE when they are on their last legs. Put the car on a trickle charger and see if it will fully charge SLOWLY. If it does, start the car and see what the voltage is.
Reply
Old Oct 19, 2009 | 03:58 PM
  #3  
utryd2's Avatar
utryd2
Thread Starter
Melting Slicks
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: May 2007
Posts: 2,533
Likes: 1
From: North Aurora IL
Default

Its on battery tender now.
Reply
Old Oct 19, 2009 | 05:51 PM
  #4  
RevNL's Avatar
RevNL
3rd Gear
 
Joined: Sep 2007
Posts: 3
Likes: 0
Default

I'm having the same problem.

2000 C5

14.9v at cruising speed is boiling the battery. Sometimes when RPM drops to idle, it'll go down to 12.9 for an instant, then back up. All lights are pulsating while driving.

125k miles. 6 month old battery.

This happened shortly after I deep cycled the battery while installing a satellite radio receiver. I should have used a battery charger, but it fired up so I just drove it that way and let the alternator charge it up from near dead.

Sounds like a bad regulator, right? I checked and cleaned the battery terminals. They were pretty bad, but it didn't help. I cleaned the chassis grounds that I could find from above. Didn't help.

So is it time for a new alternator? I hate throwing parts at a problem. Is there a diagnosis procedure? Am I asking for trouble if I use an Autozone remanufactured unit?
Reply
Old Oct 19, 2009 | 05:57 PM
  #5  
utryd2's Avatar
utryd2
Thread Starter
Melting Slicks
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: May 2007
Posts: 2,533
Likes: 1
From: North Aurora IL
Default

Wow...that is exactly the same thing. My battery was low and it fired up so I let it idle and then drove it to charge it back up.
THE PROBLEM
Bad voltage regulator in the alternator. The alternator itself is fine.
CHEAPER FIX
Find a shop that rebuilds alternators. One by me in DeKalb IL is going to replace it for $60-90. Drop off and wait while he does it.
try googling alternator repair shop in your city.
Good luck.
Reply
Old Oct 19, 2009 | 07:42 PM
  #6  
TEXHAWK0's Avatar
TEXHAWK0
Le Mans Master
15 Year Member
 
Joined: Sep 2003
Posts: 8,847
Likes: 795
From: Longview Texas
Default

If you are getting wild voltage fluctuations, I would check the grounds.
Check the battery to see if it has over 12 volts when not charging.

In the old days, voltage regulators could stick wide open and cook the battery, or they could fail, and not charge at all. Now, I think the PCM also monitors the alternator output and if the alternator is not needed, the PCM can turn the alternator off. It may also check for abnormally high voltage.
Do you have any codes? P1637?
Reply
Old Oct 19, 2009 | 08:44 PM
  #7  
Quicksilver Vert 01's Avatar
Quicksilver Vert 01
Tech Contributor
10 Year Member
 
Joined: May 2008
Posts: 3,100
Likes: 17
From: Somers, CT and Clermont, FL
St. Jude Donor '09-'10-'11-'12-'13-'14-'15-'16
Default

Originally Posted by utryd2
THE PROBLEM
Bad voltage regulator in the alternator. The alternator itself is fine.

That's exactly what I would suspect too.
Reply
Old Oct 20, 2009 | 01:20 AM
  #8  
RevNL's Avatar
RevNL
3rd Gear
 
Joined: Sep 2007
Posts: 3
Likes: 0
Default

With an immediate need to have the car in usable condition, I went ahead and dropped in an Autozone reman alternator. "Refurbished in Mexico". Guess we outsource everything nowadays.

13.8v steady.

Must have fried the regulator on the old one.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-1

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-2

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-3

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-4

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-5

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-6

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-7

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-8

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-9

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
Old Oct 20, 2009 | 11:05 AM
  #9  
dgrant3830's Avatar
dgrant3830
Tech Contributor
10 Year Member
 
Joined: Dec 2006
Posts: 10,962
Likes: 29
From: Van Buren Arkansas
Wounded Warrior Escort '11
Default

These kind of reports are normally only associated with bad batteries, bad alternators or bad electrical connnections at either the battery or the start solenoid where these all come together.
Reply
Old Oct 20, 2009 | 11:50 AM
  #10  
utryd2's Avatar
utryd2
Thread Starter
Melting Slicks
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: May 2007
Posts: 2,533
Likes: 1
From: North Aurora IL
Default

Thanks for all your help guys. I checked everything I could without throwing money at it. Turns out its my voltage regulator.
Had the optima retested to be sure its ok. I didnt have the problem very long at all. Plus when it spiked to high voltage I pulled over and shut it off.
I never had any codes. Thanks again.
Reply
Old Oct 21, 2009 | 12:09 PM
  #11  
The Wrench's Avatar
The Wrench
Burning Brakes
20 Year Member
 
Joined: Oct 2004
Posts: 931
Likes: 35
From: Rowlett, Texas
Default

Glad you found it. My 2000 did exactly the same thing, jumping to 16V, then down to 11, then normal. Turned out to be the connection at the starter solenoid. Guess I was lucky, the alt/reg checked out fine, and it's been good for over a year now after the bolt tightening.

DG
Reply
Old Oct 21, 2009 | 04:53 PM
  #12  
orlando green's Avatar
orlando green
2nd Gear
 
Joined: Oct 2009
Posts: 2
Likes: 0
Default

hey guys Orlando Green here i have a 99 corvette drives fine until i cut it off. When i cut it off the car will not restart, pulled up the codes on the body control module it said not communicating. Disconnect BCM center plug car ran fine. Turned the car off 15min later same problem. My question is can i buy my BCM and just plug it in or do i have to take it and get it reset,also i pluged bcm back in after diconnecting ran fine .

Last edited by orlando green; Oct 21, 2009 at 04:57 PM.
Reply
Old Oct 21, 2009 | 09:41 PM
  #13  
dgrant3830's Avatar
dgrant3830
Tech Contributor
10 Year Member
 
Joined: Dec 2006
Posts: 10,962
Likes: 29
From: Van Buren Arkansas
Wounded Warrior Escort '11
Default

Originally Posted by orlando green
hey guys Orlando Green here i have a 99 corvette drives fine until i cut it off. When i cut it off the car will not restart, pulled up the codes on the body control module it said not communicating. Disconnect BCM center plug car ran fine. Turned the car off 15min later same problem. My question is can i buy my BCM and just plug it in or do i have to take it and get it reset,also i pluged bcm back in after diconnecting ran fine .
You need to pull your codes to see what its complaining about. There have been a few BCM failures, but not many.
Reply

Get notified of new replies

To Having problems with "high voltage"...anyone know what would cause this?





All times are GMT -4. The time now is 05:26 PM.

story-0
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-1
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-2
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-3
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-4
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-5
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-6
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-7
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-8
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-9
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE