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Fuel leak at crossover

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Old Nov 22, 2009 | 07:14 AM
  #1  
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Default Fuel leak at crossover

I have a fuel leak at the crossover from the left fill to the right side. I've heard from someone this might be a common problem. Any advise on this is greatly appreciated. I'm not sure how to remove the tank. I stopped until I could drain the tank, but I welcome any help solving the problem. My car is an '04 Z06. Thanks. Ed
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Old Nov 22, 2009 | 11:13 AM
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Here's a link that has some insight.

http://forums.corvetteforum.com/c5-t...een-tanks.html

I had to have mine replaced ('04 A4) in 2006. The plastic feedneck on the driver's side tank was out of round and weak where the crossover plugged into it. Unfortunately, you've got some work to do.

- Wisdom
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Old Nov 27, 2009 | 06:04 AM
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This is just to update and a +1 for GM. My '04Z only has 14k miles and the tank needs to be replaced due to the leak at the crossover. Believe it or not the price is $2000. After talking to Chevy nat'l help center and telling them this is my 5th vette, and I'm a loyal owner, their goodwill plan picked up all but $700 of the charges. Seeing they didn't have to help at all, I'm thankful.
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Old Nov 27, 2009 | 09:58 AM
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Since the fuel tank is part of the evaporative emmission system,why would it not be covered under emmission warranty?
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Old Nov 30, 2009 | 12:02 AM
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According to my owners manual, fuel tanks are covered under the emmission waranty,has anyone pointed this out to the dealer or service rep?
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Old Dec 2, 2009 | 09:24 AM
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I would think the gov would be after GM for emission law violation,after all even a slightly leaking gas cap is covered!
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Old Dec 2, 2009 | 10:04 AM
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I have logged on to safercar.gov and filed a complaint about this serious safety issue with the NHTSA. I hope you all will also before someone gets hurt in an explosion,not to mention to emmission issues!
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Old Dec 3, 2009 | 10:23 AM
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Anyone with a 2004 Corvette needs to look into this.Even if you dont have the problem now,you will! It took 40,000 miles for mine to start leaking.
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Old Dec 3, 2009 | 11:02 AM
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I replaced my driver side tank, PITA to do. Do to mods it wasn't covered....
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Old Dec 4, 2009 | 10:21 AM
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All 2004 corvette owners need to look into this!
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Old Dec 4, 2009 | 10:41 PM
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ttt
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Old Dec 5, 2009 | 09:54 PM
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ttt
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Old Dec 6, 2009 | 05:05 AM
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Well my wallet is $750 lighter from the new tank, I guess I'll have to go back and check the owner's manual.
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Old Dec 6, 2009 | 08:35 AM
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worldsaway,go to the safercar.gov site and register a complaint,you may be able to get that money back.
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Old Dec 6, 2009 | 08:45 AM
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Has this problem affected only the 2004's?
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Old Dec 7, 2009 | 12:09 AM
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I have heard of some very late production 2003's also,but mainly 2004 models.

Last edited by rebelheart; Dec 7, 2009 at 09:31 AM.
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Old Dec 7, 2009 | 08:06 AM
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Thanks rebelheart.
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Old Dec 7, 2009 | 09:31 AM
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No worries,I hope these posts help a bunch of corvette owners out of a very bad situation!
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Old Dec 7, 2009 | 10:24 PM
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I and another member both recieved calls from the NHTSA today,seems they are very interested and want your stories,pics and or parts!They have already opened a file so keep hitting them up guys and maybe something will be done!
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Old Dec 8, 2009 | 01:06 PM
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ttt
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