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*need urgent help* engine doesn´t run after head/cam install

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Old Mar 9, 2002 | 02:10 PM
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Default *need urgent help* engine doesn´t run after head/cam install

My mechanic just finished the head/cam,LS6 intake,#30Injectors,underdrive pully install.
He also installed an other PCM and did the PCM swap procedure.

When he cranked up the engine it didn´t run.
He checked and found out:

when #1 Cylinder is on compresson then the spark plug from cylinder #6 fires
and when Cylinder #6 is on compression then sparkplug form #1 fires

So the engine will never run, I think :nonod:

I first thought the Camshaft position sensor may be it, but I don´t think it can be hurt during the cam install and also the service manual says the engine would run without that sensor?!?

Now I´m frustrated big time!!!

We pulled the timing chain housing to rechek the position of the gears, but they are correct. The lower gear has the sign on top and the upper gear
has it on the downside. So that´s #1 firing position, but that damn engine still fires at Cyl. #6 when Cyl. #1 is on compression?????


NEED HELP!!!!!!!!!!!!!!!!!

Michael




[Modified by Austrian Vette, 7:12 PM 3/9/2002]
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Old Mar 9, 2002 | 02:27 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

I am not sure about the LS1, but many newly designed engines use the cam shaft sensor to let the computer know where the engine is during the two revolutions of the crank (4 cycles), and then use another crankshaft position sensor to set a baseline for ignition (this is more accurate since the crank is moving faster and the slop of the cam drive is not a factor). I hope this may help otherwise the cam sensor may need to be turned 180 degrees.
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Old Mar 9, 2002 | 02:31 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Supercharged)

I am not sure about the LS1, but many newly designed engines use the cam shaft sensor to let the computer know where the engine is during the two revolutions of the crank (4 cycles), and then use another crankshaft position sensor to set a baseline for ignition (this is more accurate since the crank is moving faster and the slop of the cam drive is not a factor). I hope this may help otherwise the cam sensor may need to be turned 180 degrees.
Yes, there´s a crank position sensor also.

But we didn´t touch both.
Can it be that the cam position sensor needs to be turned 180 degrees, even though we didn´t touch it??

Turn it 180° ?? Can that be done?? Can it be needed??
Just looked into the service manual, I don´t think I can turn the cam pos. sensor 180°!?!

Can the cam be the wrong part?!?!?!?

I read the engine doesn´need the cam pos. sensor to run, so it should work without the sensor`??? But maybe it doesn´t run because it get´s the wrong readings??

It really looks like the ignition is 180° off ?!?!?!?!?!?!?!?!

Michael




[Modified by Austrian Vette, 7:36 PM 3/9/2002]
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Old Mar 9, 2002 | 02:42 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Buckmaster)

Damn Michael...can't answer this :( But up to the top. Maybe some tuners will chime in like ARE, LG, Speed, etc. Good luck..not a good feeling :(
Yes, I really need help on that!!!
I don´t understand what´s going on in that engine?!?!?
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Old Mar 9, 2002 | 03:11 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

Pretty slow on the forum right now, wish I could help, but you already know more than I do. Didnt mean to psyche you out seeing a new post, just my condolences(sympathy). Dam I cant spel.
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Old Mar 9, 2002 | 03:33 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

AV, no pro, but sounds like the NEW PCM is/was not programmed properly............ :confused:
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Old Mar 9, 2002 | 03:40 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (ZO6LS6)

I agree about the PCM reprogram problem.
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Old Mar 9, 2002 | 03:40 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (ZO6LS6)

AV, no pro, but sounds like the NEW PCM is/was not programmed properly............ :confused:
Don´t think that is it.
I think (not sure) even a not good programmed PCM will not ignite Cyl. #6 when #1 is at compression.
Also I think that is not dialed in from the PCM.

First thing I did, was change back to the stock PCM, but when i crank the engine and it did the same.

Thanks for the reply anyway, I appreciate all help I can get!!!

BTW, I still have the timing chain housing off and the #1 and #6 sparks out, so I can look when they ignite.

Whenever the #1 Cyl. has the compr. then #6 plug ignites.
Did swap the PCM´s back and forth, but they don´t change anything.
At least the stock PCM should do right if it is PCM related?!?

I will not install the timing chain housing, pulleys, alternator, throttlebody and all other parts again bevore I see that the #1 plug ignites when the #1 Cyl. is on compression.


Michael





[Modified by Austrian Vette, 8:48 PM 3/9/2002]
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Old Mar 9, 2002 | 04:20 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

A guy at LS1tech.com said the coil packs could be swapped.
That would decare why the firing is 180° off.

Is that possible???
Also will that react like it does when you swap the coil packs??


Just talked to my mechanic and he sais he doesn´t think he meixed it up as the wiring has given lengths and that makes it impossible to swap the coil packs.
Is that correct??

Michael


[Modified by Austrian Vette, 9:26 PM 3/9/2002]
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Old Mar 9, 2002 | 04:30 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

Michael,
All you have to do is exchange the right valve cover w/ coil packs with the left valve cover w/ coil packs and everything will work correctly... There is nothing wrong with your PCM that would cause this problem.
Shirl :D
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Old Mar 9, 2002 | 04:33 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (MrEracer)

Maybe the wiring harness was flipped over on the reinstall and the coil packs are hooked up to the wrong wiring plugs.
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Old Mar 9, 2002 | 04:34 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (MrEracer)


Michael,
All you have to do is exchange the right valve cover w/ coil packs with the left valve cover w/ coil packs and everything will work correctly... There is nothing wrong with your PCM that would cause this problem.
Shirl :D
But if he left the coil packs on the valve covers then he could not have swapped it, as the passenger side valve cover has the opening where you refill the oil??
Or am I wrong??

Michael
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Old Mar 9, 2002 | 04:35 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

Swapping coil packs would not cause this problem. The PCM sequences the coil firing based on crank position and cam position sensors. As long as the coil packs are plugged into the correct connectors for each cylinder, you should be fine. And as cyl 1 and cyl 6 are are opposite banks, you can't accidently mis connect them.

The LS1 firing order is 1-8-7-2-6-5-4-3 , so the fact that 6 is firing when you expect 1 to fire certainly points to the cam signal being out of phase. The connector for the cam position sensor should be keyed such that it can only be installed one way. You may want to check to make sure it wasn't connected backward inadvertantly - depending on what type of sensor is used, hooking it up backwards could give you an opposite phase voltage signal that would result in the PCM getting the incorrect cam position information.
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Old Mar 9, 2002 | 04:37 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Supercharged)

Maybe the wiring harness was flipped over on the reinstall and the coil packs are hooked up to the wrong wiring plugs.
I will have to check that (my mechanic is 80 miles away and maybe not working tomorrow:cry )

But he sais, he dosn´t think he swapped the wiring, because the passenger side wiring is longer as it goes to the throttle body. or something????


Michael


[Modified by Austrian Vette, 9:43 PM 3/9/2002]
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Old Mar 9, 2002 | 04:41 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (70L46)

Swapping coil packs would not cause this problem. The PCM sequences the coil firing based on crank position and cam position sensors. As long as the coil packs are plugged into the correct connectors for each cylinder, you should be fine. And as cyl 1 and cyl 6 are are opposite banks, you can't accidently mis connect them.

The LS1 firing order is 1-8-7-2-6-5-4-3 , so the fact that 6 is firing when you expect 1 to fire certainly points to the cam signal being out of phase. The connector for the cam position sensor should be keyed such that it can only be installed one way. You may want to check to make sure it wasn't connected backward inadvertantly - depending on what type of sensor is used, hooking it up backwards could give you an opposite phase voltage signal that would result in the PCM getting the incorrect cam position information.
The cam position sensor has never been touched, so I don´t think that´s it.

So what else besides swapping the coil packs could cause the 180° firing failure.

Can it be that the cam is wrong somehow, so the sensor gets wrong info??

Michael
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Old Mar 9, 2002 | 04:44 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

That is the times that I wished I would live in US, have a good tuner install
all parts for me and have me sleeping good at night.
:cry :cry :cry

Michael
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Old Mar 9, 2002 | 05:02 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

Just in case the wring is correct,

can deconnect the coil packs from the wiring and swap them from drivers side to passenger side and vice versa bring me the firng like I have it now (Nr.6 instead Nr.1)??

Or work both coilpacks on both sides??




[Modified by Austrian Vette, 11:10 PM 3/9/2002]
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Old Mar 9, 2002 | 06:11 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

I hope I don´t have a cam grind that is 180° off ?!?!? :(
Anyone had that bevore??

Michael
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Old Mar 9, 2002 | 06:17 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (Austrian Vette)

Michael, as I said before no pro, (near idiot staus).........after reading the questions and hearing the problem..........unless the LS1/LS6 engines are SO different than ythe old CSB's of old........the only thing I can see LEFT is the timing gear on the crank & cam are 180 off.........
If this is not the problem, I am at a loss.
I see no other way you could have the 1 & 6 cylinders fing in that order........
Old timers don't understand newfangled crap....... :rolleyes:
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Old Mar 9, 2002 | 06:24 PM
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Default Re: *need urgent help* engine doesn´t run after head/cam install (ZO6LS6)

Michael, as I said before no pro, (near idiot staus).........after reading the questions and hearing the problem..........unless the LS1/LS6 engines are SO different than ythe old CSB's of old........the only thing I can see LEFT is the timing gear on the crank & cam are 180 off.........
If this is not the problem, I am at a loss.
I see no other way you could have the 1 & 6 cylinders fing in that order........
Old timers don't understand newfangled crap....... :rolleyes:
I´m 30 and I don´t understand it also :(

The timing gears are lined up when the #1 has compression, so that should be the correct #1 firing possition and the gears seem to be correct.
It´s only that the #6 plug fires instead that damn #1 plug and vice versa.

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