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Damned Headlight Motors...

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Old Dec 26, 2010 | 11:26 AM
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Default Damned Headlight Motors...

After having replaced the OEM headlight motor gears in my '02, with new aluminum ones, I've not been successful in keeping the motor halves together. I first used epoxy - twice, then when that failed to work, I used J-B Weld. The motor halves keep separating. The gears seem to mesh well, so I can't think of why God has frowned on me about this...

Has anyone else had this problem, then come up with a solution?
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Old Dec 26, 2010 | 11:30 AM
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Patches made a piece that holds the two halves together. Take a look at his thread on this, here it is
http://forums.corvetteforum.com/c5-g...orialized.html
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Old Dec 26, 2010 | 11:56 AM
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Here's a link to another motor/gear fix where he supplies a bracket which holds the cover...

http://www.rodneydickman.com/corvette.html
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Old Dec 26, 2010 | 12:17 PM
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Thanks a whole lot for your quick response. I can make those brackets.

Now, how about those damned winking lights - you know, when you turn the lights off and one of them opens back up a few inches.?

I seem to remember someone telling me it's caused by the nylon bumpers wearing out. Well, I've been fighting those things for several months. I'll change them around and fix the problem for a while, then one will become worn out and the light will start winking again. I've even tried replacing them with short lengths of fuel line.

Are these little bumpers wearing prematurely due to some other mechanical problem? Is it only my car that hates me enough to cause these continuous irritating problems?
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Old Dec 26, 2010 | 12:19 PM
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Default headlight

Try this, go to C5 "Tech/Performance" then do a search for "Headlight gear fix (highly pictorialized)". That is the post that Patches put up about the headlight repair and the piece he made to hold the two halves together. Hope this works. Patches has put some great well detailed and pictorialized on here.
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Old Dec 26, 2010 | 12:20 PM
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Originally Posted by 8VETTE7
Link does NOT work.
If you get the "oops you..." page, delete the spaces between the "o" and the "r", and the "e" and the "d", you'll get to google. It worked for me.
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Old Dec 26, 2010 | 12:36 PM
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Originally Posted by k0ts
Here's a link to another motor/gear fix where he supplies a bracket which holds the cover...

http://www.rodneydickman.com/corvette.html

His brackets work !
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Old Dec 26, 2010 | 12:42 PM
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Great. I just ordered his brackets. I then read the tech notes on the damned winking left headlight. I'm gonna fix that bad boy today.
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