C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
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Old Mar 11, 2011 | 04:14 PM
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Default Oil sender

has anyone repalced the oil sender using the method on you tube.
i am refering to removing and replacing the sender with out cutting the cowl or removing the manifold. i have heard about it but want to hear if any one actually did it ............thanks
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Old Mar 11, 2011 | 04:27 PM
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There's a video a guy did-search for it.
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Old Mar 11, 2011 | 04:43 PM
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I tried like hell and I've got the scars to prove it. Probably over 2 hours into the job I gave up after I broke the top off the sender. In the end I had to pull the manifold.

It took about 20 minutes to pull the manifold. It's so easy a caveman can do it.
No new gaskets, no electrical or plumbing problems when I put it back on.
Started right up and has run fine since.

Don't fear pulling the manifold.

Oh, it was 23 degrees when I did it standing on snow under the shade tree. The leaves were gone and I was racing the sundown.

Last edited by johnson-rod; Mar 11, 2011 at 04:50 PM.
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Old Mar 11, 2011 | 04:48 PM
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Originally Posted by johnson-rod
I tried like hell and I've got the scars to prove it. Probably over 2 hours into the job I gave up after I broke the top off the sender. In the end I had to pull the manifold.

It took about 20 minutes to pull the manifold. It's so easy a caveman can do it.
No new gaskets, no electrical or plumbing problems when I put it back on.
Started right up and has run fine since.

Don't fear pulling the manifold.
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Old Mar 11, 2011 | 05:12 PM
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In the time it will take you to post this thread, and sit back and wait for replies, you could have replaced it; by pulling the manifold.
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Old Mar 11, 2011 | 05:21 PM
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Thanks guys it did seem too good to be true. I have never really heard of anyone doing it, im sure if it were easy no one would remove the manifold. Sometimes you do more work trying to avoid it....lol thanks
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Old Mar 11, 2011 | 09:47 PM
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I did the cowl method. Just gotta use the right tools I guess. I had no problems. A deep well socket and a pair of hemostats make it easy work.
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Old Mar 12, 2011 | 07:35 AM
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there are many in this section that have done it both ways...
the keys to not having to re-do it are
1. meticulously clean the terminals to ensure they are oil free
2. torque to 15 ft pounds.... I usually do so in 3 stages... 8, 12 then 15.

35K miles on my aluminum mexican made replacement sensor.
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