C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

I am so smar... DOH!

Thread Tools
 
Search this Thread
 
Old May 29, 2011 | 01:33 PM
  #1  
Tesseract's Avatar
Tesseract
Thread Starter
Intermediate
 
Joined: Mar 2011
Posts: 40
Likes: 0
Default I am so smar... DOH!

So I decided to be clever and replace my faulty oil pressure sending unit without removing or loosening the intake manifold or cutting in to the shroud. I bought a new O'reily Brass bass oil sender along with the GM 1 1/16th deep socket and a universal swivel socket extension.

This job went extremely well and can be done in 30 minutes IF all goes well and you're on top of it. I bent a coat hangar and popped off the wire connector and fed the socket behind the manifold, hooked up rotated and pulled her right out. 5 minutes tops.

In my awesomeness I got all confident and placed the new sensor in to the socket and made a small "retaining tab" out of Teflon tape to hold the sensor in to the socket so it wouldn't drop. This works great because you can get it started in to the threads and then pull up on the tape to remove it. I'm so awesome I'm thinking to myself, moving it in to place and then...

*CLANK*


In all my epicness, I forgot to tape the actual socket to the extension.

After swallowing a thick mixture of pride I spent the next 2 hours fishing out the entire socket assembly with sensor out from behind the manifold.
I couldn't believe it. What a bonehead move. But after retrieving it, blood sweat and tears, I taped up the socket connections, fed it back down, lined it up with the threads and hand started it (important not to cross thread the aluminum block) and tightened her right up! After spending another 30 minutes trying to get the damn connector clip back on, the job was done!

So would I do it that way again? Yes. It's actually a very quick (but tricky) job if you take the proper precautions and use the right tools. Taking off the manifold isn't all that hard, but I didn't want to buy a new gasket and more than anything, this was a challenge I wanted to tackle to see if it's really possible and if I could do it.

It worked great and I now have an oil pressure reading. I was excited about that but that feeling of awesomeness sure escaped me quickly.
Reply
Old May 29, 2011 | 01:38 PM
  #2  
lucky131969's Avatar
lucky131969
Tech Contributor
15 Year Member
Active Streak: 30 Days
Community Builder
Liked
 
Joined: Jan 2007
Posts: 19,425
Likes: 1,146
From: Dyer, IN
Default

Funny stuff...
Reply
Old May 29, 2011 | 01:46 PM
  #3  
baxsom's Avatar
baxsom
Le Mans Master
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Jun 2008
Posts: 5,284
Likes: 235
From: Rockledge FL
Default

Thats a long time.

I think when it comes time to do mine, i just may take off the manifold and save the cursing.
Reply
Old May 29, 2011 | 01:57 PM
  #4  
Tesseract's Avatar
Tesseract
Thread Starter
Intermediate
 
Joined: Mar 2011
Posts: 40
Likes: 0
Default

Originally Posted by baxsom
Thats a long time.

I think when it comes time to do mine, i just may take off the manifold and save the cursing.
LOL that thought must have crossed my mind a hundred times after I lost my sensor to the pit of despair. But remember this took as long as it did because that happened. If all goes smooth, you can be done in 30-60 minutes. Now that I'm "experienced" with it, I would do it that way again, buy I sure wouldn't fault anybody for "doing it by the book".

I think those who cut their shroud are crazier than anybody. No way would I do that. But I have seen some guys who managed to dress it up perfectly after they were done. Strength and weaknesses.

Although, if I had a brand new FAST intake sitting there, I would have done the manifold.
Reply
Old May 29, 2011 | 04:14 PM
  #5  
TOPCATHR's Avatar
TOPCATHR
Racer
10 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Oct 2010
Posts: 450
Likes: 18
From: NORTHPORT NY
Default

At least you tried it i give you credit. Im a decent mechanic and i looked at the sensor and decided to remove the manifold. Sometimes you do more work avoiding work lol
Reply
Old May 29, 2011 | 04:18 PM
  #6  
Tesseract's Avatar
Tesseract
Thread Starter
Intermediate
 
Joined: Mar 2011
Posts: 40
Likes: 0
Default

Originally Posted by TOPCATHR
Sometimes you do more work avoiding work lol
Quote of the day.
Reply
Old May 29, 2011 | 04:26 PM
  #7  
olbear1962's Avatar
olbear1962
Safety Car
10 Year Member
 
Joined: Mar 2009
Posts: 4,095
Likes: 42
From: Pewaukee WI
Default

Thanks for making us have a laugh at your expense
Congrat's on making it thru the job

Sometimes we win with a shortcut sometimes we don't
Reply
Old May 29, 2011 | 04:30 PM
  #8  
mcm95403's Avatar
mcm95403
Le Mans Master
Supporting Member
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2009
Posts: 6,882
Likes: 234
From: Bangkok, Thailand
Default

Welcome to the DOH! club man We've all been there but it take an honest man to admit it. Cudos to you for the DIY job rather than just farming it out without trying.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-1

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-2

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-3

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-4

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-5

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-6

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-7

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-8

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-9

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
Old May 29, 2011 | 05:02 PM
  #9  
Tesseract's Avatar
Tesseract
Thread Starter
Intermediate
 
Joined: Mar 2011
Posts: 40
Likes: 0
Default

Thanks guys! I thought you would get a chuckle out of it.

PS: I only get a chuckle out of it AFTER the fact. I had to close the garage door during, in hopes to muffle profanities. lol
Reply
Old May 29, 2011 | 05:37 PM
  #10  
csexton's Avatar
csexton
Team Owner
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jul 2004
Posts: 30,045
Likes: 4
From: Danville Virginia
Default

Glad you got it

Chuck
Reply
Old May 29, 2011 | 10:01 PM
  #11  
Redeasysport's Avatar
Redeasysport
Le Mans Master
 
Joined: Dec 2004
Posts: 5,789
Likes: 8
From: Myrtle Beach SC
St. Jude Donor '05-'06
Default

Personally I think cutting the shroud is the way to go. You can fashion a removable screw in cover after the cut for future use and seal it up. No one can see it. It should have been that way from the factory.
Reply
Old May 29, 2011 | 11:55 PM
  #12  
rebelheart's Avatar
rebelheart
Safety Car
 
Joined: May 2008
Posts: 4,237
Likes: 11
From: Lacombe Louisiana
Default

I do them for club members in about 20 minutes now without a problem.
Reply
Old May 30, 2011 | 08:10 AM
  #13  
dgrant3830's Avatar
dgrant3830
Tech Contributor
10 Year Member
 
Joined: Dec 2006
Posts: 10,962
Likes: 29
From: Van Buren Arkansas
Wounded Warrior Escort '11
Default

I don't think there's a single one of us who hasn't had our moment, so join the club
Reply
Old May 30, 2011 | 08:48 AM
  #14  
C5Natie's Avatar
C5Natie
Safety Car
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2007
Posts: 3,582
Likes: 136
From: SoCal CA
Default

Took me 15min to do it wih removing the intake. Lol. Its ok, we're all a little "challenged" sometimes.
Reply
Old May 30, 2011 | 10:51 AM
  #15  
Quick Draw's Avatar
Quick Draw
Burning Brakes
 
Joined: Aug 2007
Posts: 852
Likes: 3
From: Mobile Alabama
Default

Originally Posted by Tesseract
Quote of the day.
I plead guilty as charged.
Reply
Old May 31, 2011 | 04:16 PM
  #16  
kh400's Avatar
kh400
Pro
15 Year Member
Veteran: Navy
Liked
Community Favorite
 
Joined: Feb 2009
Posts: 651
Likes: 33
From: North Port Florida
Default

Originally Posted by Tesseract
So I decided to be clever and replace my faulty oil pressure sending unit without removing or loosening the intake manifold or cutting in to the shroud. I bought a new O'reily Brass bass oil sender along with the GM 1 1/16th deep socket and a universal swivel socket extension.

This job went extremely well and can be done in 30 minutes IF all goes well and you're on top of it. I bent a coat hangar and popped off the wire connector and fed the socket behind the manifold, hooked up rotated and pulled her right out. 5 minutes tops.

In my awesomeness I got all confident and placed the new sensor in to the socket and made a small "retaining tab" out of Teflon tape to hold the sensor in to the socket so it wouldn't drop. This works great because you can get it started in to the threads and then pull up on the tape to remove it. I'm so awesome I'm thinking to myself, moving it in to place and then...

*CLANK*


In all my epicness, I forgot to tape the actual socket to the extension.

After swallowing a thick mixture of pride I spent the next 2 hours fishing out the entire socket assembly with sensor out from behind the manifold.
I couldn't believe it. What a bonehead move. But after retrieving it, blood sweat and tears, I taped up the socket connections, fed it back down, lined it up with the threads and hand started it (important not to cross thread the aluminum block) and tightened her right up! After spending another 30 minutes trying to get the damn connector clip back on, the job was done!

So would I do it that way again? Yes. It's actually a very quick (but tricky) job if you take the proper precautions and use the right tools. Taking off the manifold isn't all that hard, but I didn't want to buy a new gasket and more than anything, this was a challenge I wanted to tackle to see if it's really possible and if I could do it.

It worked great and I now have an oil pressure reading. I was excited about that but that feeling of awesomeness sure escaped me quickly.
Good for you. You never get anywhere in life without taking chances!!!!!!
Reply
Old May 31, 2011 | 04:23 PM
  #17  
LoneStarFRC's Avatar
LoneStarFRC
Team Owner
15 Year Member
 
Joined: May 2001
Posts: 36,836
Likes: 244
From: Dear Karma, I have a list of people you missed.
St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15-'16
Default

Funny stuff. BTDT!

Rule #1 for working on any vehicle with small cracks/crevices or "I can see'um but can't reach'em" places = EXTENDABLE MAGNET! Has saved my bacon more than once.
Reply
Old Jun 1, 2011 | 02:23 AM
  #18  
Tesseract's Avatar
Tesseract
Thread Starter
Intermediate
 
Joined: Mar 2011
Posts: 40
Likes: 0
Default

LOL! After hearing some choice words from my mouth which should never be repeated, my wife bought me gloves with magnets built in the tips of the fingers. I didn't know such a thing existed. Now if they actually work...
Reply

Get notified of new replies

To I am so smar... DOH!





All times are GMT -4. The time now is 05:19 PM.

story-0
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-1
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-2
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-3
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-4
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-5
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-6
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-7
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-8
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-9
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE