Starting issue
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There are a number of things that could cause this but here are the BIG THINGS that it usually turns out to be………..
First things first!! When it fails to start/crank, HOLD the ignition key over to the START POSITION! (assuming you have an NM6) While HOLDING the ignition switch to START,,,, make and break the clutch switch by slightly pressing and releasing the clutch pedal on and off the clutch switch.
When you make and break that switch,, you SHOULD hear the Theft Deterrent Relay (TDR) in the passengers foot well click ON & OFF. IF,,, you hear that, at least you know that the LOW current side of the TDR CRANK CIRCUIT works.
The OTHER half of the TDR is the HIGH CURRENT side and it supplies 12 VDC (60 AMPS) to the STARTER SOLENOID thru the PURPLE WIRE. If you have 12 VDC on the PURPLE WIRE when the TRD is energized,,, You MOST likely have one of two things wrong.
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1. The connections at the starter solenoid are "loose, dirty, corroded, damaged or the solenoid terminals are broken.
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OR
2. The Starter Solenoid had an internal issue causing it to fail intermittently! THIS MY FRIEND is a EXTERMELY COMMON and WELL DOCUMENTED C5 & C6 PROBLEM! If it were ME, I would just change out the solenoid if that is determined to be the issue. But that’s ME.
When this issue happens,,,,, If you can RAP the solenoid with a mallet, I bet you a cold one that the starter would magically crank!
So,,,,,,,,,,,,,,,,,,,,,,, My bet is you have a defective starter solenoid.
YES YOU CAN just change the solenoid. If you can find one in the parts store, it about $40-$50 BUT,,,,,, ,,,, you must completely remove the starter to change out the solenoid. I found mine in a starter / alternator repair shop and changed it out which solved the issue 100%
So,, that’s my input.
BC
Last edited by BigGun; Jun 29, 2012 at 11:57 PM.
Is the new battery you got group 75 or larger with 700+CCA and 110+ reserve capacity?
After answering the two questions above, here's what I would do:
Take the battery and have it load tested at your autoparts store (I understand it's new; I would do it anyway. It should be free for them to test)
If your battery tests okay verify 12 volts to the starter.
If you're getting power to the starter; the next time you get the no-start condition (sounds like now) take a long screwdriver and a hammer, pop the hood and tap on the starter solenoid then try to start the car. If that fixes it replace your starter solenoid. If that doesn't fix it repair your ignition switch: http://forums.corvetteforum.com/c5-t...ch-repair.html





