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PCV System: vent tube check valve

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Old Sep 7, 2012 | 11:12 AM
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Default PCV System: vent tube check valve

Question: is there any harm in installing a check valve in the fresh air supply line to the valve covers? I've scoured this forum and the LS1 forum...as well as some others...and can't find an answer.

The idea is to allow air flow ONLY from the air intake TO the valve cover, and have the crankcase vented via the LS7 valley cover, through a catch can, and back to the intake.

Thanks.
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Old Sep 7, 2012 | 12:01 PM
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This is the diagram for your set up. No extra fresh air line is necessary.


Last edited by Vicarious.; Sep 8, 2012 at 06:41 PM.
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Old Sep 7, 2012 | 12:22 PM
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Originally Posted by sunchaser73
Question: is there any harm in installing a check valve in the fresh air supply line to the valve covers? I've scoured this forum and the LS1 forum...as well as some others...and can't find an answer.

The idea is to allow air flow ONLY from the air intake TO the valve cover, and have the crankcase vented via the LS7 valley cover, through a catch can, and back to the intake.

Thanks.
In theory it should work. Would have to find a check valve that had a very soft spring so it would open with just the slightest pressure difference, yet seal well when there was just a slight positive pressure from the engine.

Are you running boost?

The LS7 valley cover (as well as later LS6 valley covers) should have the fixed 1 mm dia orifice in the nipple coming off the front RH corner of the cover.
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Old Sep 7, 2012 | 12:29 PM
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Thanks for the replies, fellas!

To answer your questions:
1) not boosted
2) the block is an LQ9 6.0L, bored .030" over => 408 cu in

According to GM, the LS7 has a 2.5mm orifice...or so I thought. I don't suppose that it makes a difference...

I bought a "Help" brand brake booster check valve...seems to be good for this application. It allows air through with just a slight exhale and seals when you exhale hard into it.

I guess one of the things that I'd be concerned about it is proper venting during all "throttle modes" and engine loads....

So the plan is to install the check valve in the intake duct, oriented to allow flow only to the valve covers...and let the fixed orifice in the valley cover do its thing to vent the gasses back out...

Do either of you (NassyBlue or ZeeOSix) see any issues with this?

Anybody else have ideas, comments, etc.? Thanks!

Last edited by sunchaser73; Sep 7, 2012 at 12:34 PM.
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Old Sep 7, 2012 | 01:59 PM
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Originally Posted by sunchaser73
I guess one of the things that I'd be concerned about it is proper venting during all "throttle modes" and engine loads....

So the plan is to install the check valve in the intake duct, oriented to allow flow only to the valve covers...and let the fixed orifice in the valley cover do its thing to vent the gasses back out...

Do either of you (NassyBlue or ZeeOSix) see any issues with this?

Anybody else have ideas, comments, etc.? Thanks!
It's possible that if the engine has lots of blow-by at WOT & high RPM that the PCV system might not be able to vent it fast enough if the fresh air line is closed off by the newly installed check valve.

Guess the only way to know is to try it out, and watch for signs of excess crankcase pressure (ie, dipstick popped out or seals leaking).

So what is driving you to put a check valve in the fresh air line? Are you getting too much oil residue back up through the fresh air line and into the throttle body?
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Old Sep 7, 2012 | 02:20 PM
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Originally Posted by ZeeOSix
Are you getting too much oil residue back up through the fresh air line and into the throttle body?
Yeah, pretty much...I pulled the line from my catch can back to the intake and it had a nice oil sheen on the inside...I'm certain that I would NOT like what I saw if I removed the throttle body and shined a light into the manifold!

I guess the only way to find out how well the check valve works is like you said...drive and look for signs of excess pressure.

Something else I read recently: built motors are more prone to oil consumption than an otherwise stock motor...

Also read something about harder faced piston rings can take longer to break in properly, resulting in higher oil consumption during that time period...I read that it could be a few thousand miles...not sure how accurate that is. Any ideas? Have you heard of that before?

Well...all of the work is done (installing the check valve and routing the fresh air lines) so all that is left is to take it for a spin and see what happens...
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Old Sep 7, 2012 | 03:30 PM
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Originally Posted by sunchaser73
Yeah, pretty much...I pulled the line from my catch can back to the intake and it had a nice oil sheen on the inside...I'm certain that I would NOT like what I saw if I removed the throttle body and shined a light into the manifold!

I guess the only way to find out how well the check valve works is like you said...drive and look for signs of excess pressure.

Something else I read recently: built motors are more prone to oil consumption than an otherwise stock motor...

Also read something about harder faced piston rings can take longer to break in properly, resulting in higher oil consumption during that time period...I read that it could be a few thousand miles...not sure how accurate that is. Any ideas? Have you heard of that before?

Well...all of the work is done (installing the check valve and routing the fresh air lines) so all that is left is to take it for a spin and see what happens...

You say you are running a catch can & still getting oil in your intake? How is your all of your PCV lines routed?
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Old Sep 7, 2012 | 03:36 PM
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Originally Posted by NassyBlue
You say you are running a catch can & still getting oil in your intake? How is your all of your PCV lines routed?
Fresh lines originated at the air filter box and ran to each valve cover. The valley cover vented into the top of the catch can and the side port went to the intake.

As of this afternoon, I relocated the fresh air supply to the air bridge upstream of the throttle body, with lines running to each valve cover. The catch can lines are still routed the same.
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Old Sep 7, 2012 | 05:41 PM
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Originally Posted by NassyBlue
Try setting it up exactly like in the diagram in this thread (minus the PCV valve)

http://forums.corvetteforum.com/c5-t...in-intake.html
If I understand you correctly...just use a single line for fresh air from the air bridge to the passenger-side valve cover?...
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Old Sep 7, 2012 | 05:51 PM
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Originally Posted by sunchaser73
If I understand you correctly...just use a single line for fresh air from the air bridge to the passenger-side valve cover?...
That is correct. Boosted applications sometimes require valve cover breathers due to the excessive pressure, but I don't think that will apply in your case.
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Old Sep 7, 2012 | 05:59 PM
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Originally Posted by NassyBlue
That is correct. Boosted applications sometimes require valve cover breathers due to the excessive pressure, but I don't think that will apply in your case.
Gotcha!

I'll re-route my lines as you described and see how it goes. I'm also going to remove that check valve and just use a regular connector...

Thanks for you help!
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Old Sep 7, 2012 | 06:05 PM
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Originally Posted by sunchaser73
Gotcha!

I'll re-route my lines as you described and see how it goes. I'm also going to remove that check valve and just use a regular connector...

Thanks for you help!
Glad I could be of help...

Make sure you also have the manifold vacuum line hooked up as well as the fresh air line...wouldn't want to blow anything up.
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Old Sep 7, 2012 | 06:07 PM
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Yup... that line is connected to the catch can!
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Old Sep 10, 2012 | 10:01 AM
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You could just put 2 of the cheap breathers on each valve cover and block the inlet at the air box. That would get a lot of hoses out of the bay. As far as oil in tb, you could just put a breather on the catch can instead of running that line back into intake. Not sure how your inspections work in your area, but why take a chance on getting oil into combustion chamber. You would have to block intake port if you did this. Good luck with it.
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Old Sep 10, 2012 | 01:56 PM
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Originally Posted by waddisme
You could just put 2 of the cheap breathers on each valve cover and block the inlet at the air box. That would get a lot of hoses out of the bay. As far as oil in tb, you could just put a breather on the catch can instead of running that line back into intake. Not sure how your inspections work in your area, but why take a chance on getting oil into combustion chamber. You would have to block intake port if you did this. Good luck with it.
and destroy the interior of your vette...because it will smell like a track car for the rest of its life...why not just set it up the way it's designed to work?
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Old Sep 10, 2012 | 01:58 PM
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Only problem IMO with running just breathers and blocking off all PCV system ports is that the crankcase will not be evacuated very well if there is no active vacuum from the intake trying to suck out the vapors. If you ran a breather(s) on the valve cover(s) instead of a fresh air tube from in front of the throttle body, as least there is still fresh air being swept through the crankcase to purge out condensation and vapors.
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Old Sep 10, 2012 | 02:00 PM
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Originally Posted by ZeeOSix
Only problem IMO with running just breathers and blocking off all PCV system ports is that the crankcase just will not be evacuated very well if there is no active vacuum from the intake trying to suck out the vapors. If you ran a breathers on the valve cover instead of a fresh air tube from in front of the throttle body, as least there is still fresh air being swept through the crankcase to sweep out condensation and vapors.
Yep...and the vapors / fumes pretty much radiate into your cabin. It's cool for a track only car I guess.
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