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Old Oct 25, 2012 | 10:02 PM
  #21  
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From: Central PA. - - My AR15 identifies as a muzzleloader
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X-rayed? Who does this?
Maybe try a high end machine shop near you. Most likely a large commercial shop that does inspection of parts for industry. Prepare to get bent over. (take ky along)

Welding is out of the question. Yes, it would do all sorts of bad things, not the least of which is to bend the crank. It would make hard/soft spots, it's just not an option.

The material you'd be removing isn't 'really' performing any function, it can be removed. It's just that the defect is capable of creating a weak spot because of what it does to the material around it.

Last edited by K-Spaz; Oct 25, 2012 at 10:06 PM.
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Old Oct 26, 2012 | 01:35 PM
  #22  
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I'm not an expert but here is my opinion.

Welding is not an option. You'll relieve and induce stresses in the part.

x-ray will not find a crack that Magnaflux doesn't. The material is too dense, the crack would be too fine, and the proper angle likely not achievable. If you want to test further, you could do the ring check by suspending the crank and hitting with a hammer (crude but effective). It should ring like a wind chime. Or have an ultrasonic inspection.

You could grind any sharp indentations but would have to check balance.

Based on the pictures, checking clearance of the connecting rod may be necessary.

If you were putting this in my 405HP Z06, I wouldn't think twice about it. I would however think twice about a 1,000HP application unless a trusted race shop expert indicates otherwise.

In situations like this, I gather as much information I can to make an informed decision. Then I let my gut tell me what the right choice for me is.
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Old Oct 26, 2012 | 07:25 PM
  #23  
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Originally Posted by 3sACROWD
I'm not an expert but here is my opinion.

Welding is not an option. You'll relieve and induce stresses in the part.

x-ray will not find a crack that Magnaflux doesn't. The material is too dense, the crack would be too fine, and the proper angle likely not achievable. If you want to test further, you could do the ring check by suspending the crank and hitting with a hammer (crude but effective). It should ring like a wind chime. Or have an ultrasonic inspection.

You could grind any sharp indentations but would have to check balance.

Based on the pictures, checking clearance of the connecting rod may be necessary.

If you were putting this in my 405HP Z06, I wouldn't think twice about it. I would however think twice about a 1,000HP application unless a trusted race shop expert indicates otherwise.

In situations like this, I gather as much information I can to make an informed decision. Then I let my gut tell me what the right choice for me is.
I just read something to this effect involving a reactor vessel that had a weld done on it. The base metal was not preheated and as a result of the sudden heating and cooling process, micro cracks developed that would not have been evident on an x-ray. After several years of use, it failed and... CAPOOEY!
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