Headlight motor
Thread Starter
Burning Brakes
Joined: Feb 2008
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From: Tampa fl
St. Jude Donor '14
Headlight motor
I had a guy at a corvette shop tell me the 04 headlight motor is not servicable. I wanted to rebuild my motor with a brass rebuild kit but he is saying cant be done. Is this true?
Le Mans Master
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From: Ft. Lauderdale Fl
Thread Starter
Burning Brakes
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St. Jude Donor '14
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Burning Brakes
Joined: Jul 2010
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From: Peters Colony Republic of Texas
The nylon gear CAN be replaced with a brass one. I had the famous grinding gear syndrome about 4 months ago on my 2002 A4 coupe. I bought two new brass gears (and related parts) in a kit from a forum vender (Why 2? So I could update both headlight units at the same time), took both units apart, replaced the nylon gears with brass ones and everything works just fine.
Perhaps the Corvette shop guys simply wanted you to spring for big bucks replacement parts (and since the gears in the replacement units are nylon, they would still wear out at some inopportune time).
The replacement gears kit cost in the $50 - $75 range, your labor is free, and it takes two days to do (only because you need to let the epoxy glue set up when you glue everything back together).
Go for it...and think twice before going back to that Vetter shop.
The Lizzard
Perhaps the Corvette shop guys simply wanted you to spring for big bucks replacement parts (and since the gears in the replacement units are nylon, they would still wear out at some inopportune time).
The replacement gears kit cost in the $50 - $75 range, your labor is free, and it takes two days to do (only because you need to let the epoxy glue set up when you glue everything back together).
Go for it...and think twice before going back to that Vetter shop.
The Lizzard
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mfG René
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The person telling you that must want to sell you a whole new motor at a big price.
The newer headlight motors are "glued together but they CAN be opened, brass gears used to replace the plastic ones and then reglued with a special epoxy.
Do a google on the name Rodney Dickman and read on.
The newer headlight motors are "glued together but they CAN be opened, brass gears used to replace the plastic ones and then reglued with a special epoxy.
Do a google on the name Rodney Dickman and read on.
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Thread Starter
Burning Brakes
Joined: Feb 2008
Posts: 949
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From: Tampa fl
St. Jude Donor '14
Thanks for the info guys. I did a million searches prior to arriving at his shop and I know how to do this proceedure already. I did it on my 99. Just was a little thrown off when he threw me that curve ball. There are a million wacky things that are different on the 04 so i didnt put it past chevy to slide that one in on me. The shop (dalemabry area :wink
is known for things like that so i knew not to take it too seriously. I didnt loose sleep over it I knew I could just make a post this morning to verify Thanks again guys.
is known for things like that so i knew not to take it too seriously. I didnt loose sleep over it I knew I could just make a post this morning to verify Thanks again guys.
Instructor
Joined: Dec 2009
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From: Baltimore MD
i changed the gear in mine due to the grinding noise. i drilled tiny holes in my motor case and used tiny screws to hold it back together. i tried epoxy prior to this and for some reason it did not hold.
Thread Starter
Burning Brakes
Joined: Feb 2008
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From: Tampa fl
St. Jude Donor '14
Start a new thread if you want to talk about problems with your headlights.... I am not trying to troubleshoot mine, I was trying to find out if the gears can be replaced in a 04 because I was told they cant....
Melting Slicks
Joined: Mar 2009
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From: Odessa FL
St. Jude Donor '10-'12-'13-'14-'15-'16-'17
Thanks for the info guys. I did a million searches prior to arriving at his shop and I know how to do this proceedure already. I did it on my 99. Just was a little thrown off when he threw me that curve ball. There are a million wacky things that are different on the 04 so i didnt put it past chevy to slide that one in on me. The shop (dalemabry area :wink is known for things like that so i knew not to take it too seriously. I didnt loose sleep over it I knew I could just make a post this morning to verify Thanks again guys.
is known for things like that so i knew not to take it too seriously. I didnt loose sleep over it I knew I could just make a post this morning to verify Thanks again guys.
Heel & Toe
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From: South Carolina
Thread Starter
Burning Brakes
Joined: Feb 2008
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From: Tampa fl
St. Jude Donor '14
I am going to be at his shop as soon as I finish mt TT project for test and tune 