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About to put brake pads on my C5, and came across some words of caution in my shop manual: (paraphrased) replace caliper retention bolts with new ones.
However, no one carries these in stock. What is the general concensus - do you reuse your old bolts or get new ones? Anyone have a part number for them? Should I just let the service shop install pads for $100?
It has been posted here previously that the reason the warning is there is to ensure that loctite is used on the caliper bolts upon reinstall. The replacement bolts come with thread-lock pre-applied. Directing you to replace the bolts with the correct part number is the sure-fire way of making sure thread-lock is on the bolts.
Many here, including myself, have re-used the original bolts, with a fresh application of loctite.
cb - there are two sets of bolts involved. The caliper pin retaining bolts are the only ones you need to worry about when replacing pads only, and I WOULD replace them. They are the little brass-looking bolts and sometimes come with the pads themselves, and are included in the (inexpensive) caliper rebuild kits from GM.
The caliper BRACKET retaining bolts are humongous (I think 15/16" head) and you will need to remove these only if you are replacing the rotors. The manual says replace those too (if you remove them) but nobody does; they just coat with locktite red. While they are indestructible-looking, I went ahead and ordered a set from Fichtner the third time I replaced rotors just for insurance. They are not cheap, however.
I reuse the caliper bolts when changing back and forth between track pads and the stock pads for the street. I change them out after two to three rotations which is typically about 6 months. You must use loctite every time you reinstall them. They are only $1.50 each from a chevy dealer. I buy 12 at a time.
Some have claimed that the 125 ft/lb of torque on these bolts is a "torque to yield" number- you are actually stretching the bolt, and therefore should not reuse it. Others claim, as posted above, that the only problem is that GM does not trust anyone to apply the Loctite correctly. If someone could check the "grade" of these bolts, and look up in a mechanical engineering spec book what the max permissible torque is, then we would know for sure.
I thought that most people were using blue Loctite, not red.