Balancer bolt
I think this simple procedure is one of the most misunderstood and improperly applied here. Here is the procedure from the Service Manual, assuming you are using a stock TTY bolt (you can substitute the ARP bolt in where they do the final new bolt ). Steps 5 & 6 are for getting the final distance of the HB relative to the crank snout - not to press the HB onto the snout.
4] Use the J 41665 in order to install the crankshaft balancer.
- Assemble the threaded rod, nut, washer and installer. Insert the smaller end of the installer into the front of the balancer.
- Use a wrench and hold the hex end of the threaded rod.
- Use a second wrench and rotate the installation tool nut clockwise until the balancer is started onto the crankshaft.
- Remove the tool and reverse the installation tool. Position the larger end of the installer against the front of the balancer.
- Use a wrench and hold the hex end of the threaded rod.
- Use a second wrench and rotate the installation tool nut clockwise until the balancer is installer onto the crankshaft.
- Remove the balancer installation tool.
5] Install the used crankshaft balancer bolt. Tighten the used crankshaft balancer bolt to 330 N·m (240 lb ft).
6] Remove the used crankshaft balancer bolt.
Important
The nose of the crankshaft should be recessed 2.40-4.48 mm (0.094-0.176 in) into the balancer bore.

7] Measure for a correctly installer balancer. If the balancer is not installed to the proper dimensions, install the J 41665 and repeat the installation procedure.
8] Install the NEW crankshaft balancer bolt. Tighten
a. Tighten the new crankshaft balancer bolt a first pass to 50 N·m (37 lb ft).
b. Tighten the new crankshaft balancer bolt a second pass to 140 degrees using the J 36660-A.
The J 41665 is the GM balancer installation tool. There are several threads that instruct in the fabrication of a balancer installation tool using threaded rod, nuts and washers to substitue for the J 36660-A. I made one several years ago that worked great. Also it is a good idea to pin the pulley to the crank to prevent spinning problems in the future.
Here's a pic of one type of pinning tool.

A pic of a pinned pulley - you can see the 1/4" dowel pin at 12 o'clock near the center.

A shot of my underdrive pulley. Note the two marks at 0 and 140 degrees I made to indicate when I had torqued the pulley bolt sufficiently.
Last edited by Patches; Mar 31, 2014 at 05:28 PM.
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