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Headlight Pop Up Problem

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Old Aug 17, 2014 | 07:36 PM
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VetteDiva2003's Avatar
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Default Headlight Pop Up Problem

First the left headlight stopped popping up with I turned them on. A friend cleaned the gear. Now when it pops up but makes a grinding noise like the motor is still trying to close the light when it pops down. Any ideas? Originally someone told me the gear teeth are notorious for wearing down and I should replace that. I don’t want to go to the Repairman and he rip me off. I live in Redmond, WA - any good mechanics you can recommend?
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Old Aug 17, 2014 | 10:11 PM
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Headlight gear is stripped, VERY common problem. Get a brass gear and replace it yourself, it is an easy DIY project.
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Old Aug 18, 2014 | 12:23 AM
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Default Headlight not popping up correctly

is that the exact name of the part? I am assuming I can get that from Chevy? Any manuals to show how to do it? Thanks!
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Old Aug 18, 2014 | 01:08 AM
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Originally Posted by VetteDiva2003
is that the exact name of the part? I am assuming I can get that from Chevy? Any manuals to show how to do it? Thanks!
I think Chevy wants to sell you the complete headlight. The gears are readily available from a number of after market venders. Search "C5 headlight gear replacement" using google and you should get a number of hits.
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Old Aug 18, 2014 | 07:58 AM
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Take a look at "rodneydickman dot com". They sell a kit that is complete with brass gear, "T" brace, epoxy, grease, and plenty of instructions with pic's. Think about buying two...the other one will also go.
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Old Aug 18, 2014 | 02:10 PM
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Default Headlight not popping up correctly

Thanks - found it on Amazon for $50each, and a video on how to install on YOUTUBE! Thanks!
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Old Aug 18, 2014 | 02:12 PM
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WOW! Wish I saw your email sooner - Rodney’s site is $40 and Amazon was $50. I will use Rodney if I need to replace the other one. Thanks!
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