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Charge System Fault

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Old Sep 22, 2014 | 01:26 PM
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Default Charge System Fault

It started last week was driving the car home and the voltage dropped, gauges went out etc, made it to the house and removed the alternator. Replaced it with a 110amp TuffOne from advanced. Everything worked fine drove the car probably 200 miles with no issues, went to the track made 2 passes on the car and the alternator died again. Wouldnt charge the car and had to be towed. Advanced doesn't carry corvette alternators anymore, so we returned that one and got another 110amp from AutoZone and a new battery. Installed it and it only charges at about 13.5 amps while running and says charge system fault. I cleared the code with HPtuners and it immediately returns. I have been reading where some late model 2003's use a 145amp alt could this be the problem??
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Old Sep 22, 2014 | 02:09 PM
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Default Anyone?

I know this is a common issue, I have checked all the grounds etc.
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Old Sep 22, 2014 | 02:17 PM
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I'm guessing you don't have your old original alternator, the original had the correct circuitry to talk to the ECM, the replacement you got most likely do not.
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Old Sep 22, 2014 | 02:22 PM
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I do not have it I turned it in as a core
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Old Sep 22, 2014 | 02:25 PM
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so how do I get one call GM with the Vin?
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Old Sep 22, 2014 | 02:32 PM
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Ignition switch.


I had exact same problem.


Find bill curlee's post on how to fix it for free. Worked great for me
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Old Sep 22, 2014 | 02:37 PM
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I was looking into that earlier, and I will probably try that, however it seems to be a PCM issue which would make sense but I have no idea how to figure out what alternator was on the car.
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Old Sep 22, 2014 | 02:40 PM
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The car is supercharged fyi, not sure if that would affect it.
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Old Sep 22, 2014 | 02:43 PM
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I thought it was my PCM at one point to.

Bought 2 different alternators,
2 new batteries.
Replaced and reconfigured all the grounds.



Ignition switch is your issue
Or at least I'm 98% sure.


Check your voltage on the alternator. If it's up at 14v and your dash is showing 11 or below its going to be ignition switch.



Could also be your starter and a fusible link.
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Old Sep 22, 2014 | 02:44 PM
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I checked the connections on the starter all are tight, I cannot find this fusible link everyone speaks of.

I will have to find the instruction on the ignition switch thread I ran across it somewhere
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Old Sep 22, 2014 | 02:47 PM
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https://www.corvetteforum.com/forums...ch-repair.html

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Old Sep 22, 2014 | 02:48 PM
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where is the fusable link I have looked everywhere is it on the orange wire off the starter? there is something on that wire like shrink wrapped
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Old Sep 22, 2014 | 02:53 PM
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Originally Posted by LSXgirl02
where is the fusable link I have looked everywhere is it on the orange wire off the starter? there is something on that wire like shrink wrapped
There's two fusible links. Very hard to replace. Have to solder them together.



I'd definitely do the ignition switch repair before you even think about trying the fusible links.
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Old Sep 22, 2014 | 02:53 PM
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In HPTuners you can go into the system options and disable the F or L terminals. My guess is disable the F terminal and the message will go away.

The later cars did have a higher current alternator but you'd only notice the difference in charging when running with all the high power loads operating in the car.

I would also check/clean the main wires at the starter solenoid, the battery and the stud on the under hood fuse block. Check/clean the block end of the ground wire that's connected to the battery.
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Old Sep 22, 2014 | 02:54 PM
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That ignition switch repair looks serious lol im sure its a lot easier once you do it the first time.
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Old Sep 22, 2014 | 02:55 PM
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Oh and I'd definitely take the "tuff one" alternator back to advance.
Just get the stock one repaired. Valero is the only alternator that works.

I ended up just putting the alternator I thought was broken back on the car and it has been fine.
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Old Sep 22, 2014 | 02:55 PM
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Originally Posted by lionelhutz
In HPTuners you can go into the system options and disable the F or L terminals. My guess is disable the F terminal and the message will go away.

The later cars did have a higher current alternator but you'd only notice the difference in charging when running with all the high power loads operating in the car.

I would also check/clean the main wires at the starter solenoid, the battery and the stud on the under hood fuse block. Check/clean the block end of the ground wire that's connected to the battery.


I cleaned all those ground, i disabled the message the issue is that car keeps burning up alternators when I put a full load on it. I need it to be reliable. I dont want to replace the alternator everytime I make a full pass on the car.
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Old Sep 22, 2014 | 02:56 PM
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Originally Posted by LSXgirl02
That ignition switch repair looks serious lol im sure its a lot easier once you do it the first time.
I was overwhelmed too...
Ignition switch repair makes the fusible link repair look like brain surgery.




Ignition switch is really not that hard
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Old Sep 22, 2014 | 02:56 PM
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THe stock one is already gone I turned it in as a core, the tuff one is back at advance and the new diehard or whatever brand is on the car but the read out is only showing 13.5 at least the tuff one was at 14.5
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Old Sep 22, 2014 | 03:08 PM
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is there anyway to tell which alternator was on it by the vin
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