C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

headlight trauma need help!

Thread Tools
 
Search this Thread
 
Old Aug 20, 2002 | 01:59 PM
  #1  
stevep69's Avatar
stevep69
Thread Starter
Advanced
15 Year Member
 
Joined: Jul 2002
Posts: 70
Likes: 0
From: el paso tx
Default headlight trauma need help!

I have a 97 C5 and the driver side headlight motor keeps running after I switch the lights off. It runs for about 5 seconds after the light is down and sounds like a small chainsaw. Does anyone know what causes this? The motor cranks the light up and down just fine.
Reply
Old Aug 20, 2002 | 08:39 PM
  #2  
stevep69's Avatar
stevep69
Thread Starter
Advanced
15 Year Member
 
Joined: Jul 2002
Posts: 70
Likes: 0
From: el paso tx
Default Re: headlight trauma need help! (stevep69)

has anyone rebuit a headlight motor? I have seen the kits somewhere
Reply
Old Aug 20, 2002 | 09:35 PM
  #3  
Jigsaw's Avatar
Jigsaw
Burning Brakes
20 Year Member
 
Joined: Apr 2000
Posts: 1,085
Likes: 0
Cruise-In II Veteran
Cruise-In III Veteran
Cruise-In IV Veteran
Cruise-In V Veteran
Default Re: headlight trauma need help! (stevep69)

I just got mine back from my dealer. I had the same problem and they ended up replacing the motor. The diagnosis on the work order said, motor stripped. Labor shown as .6 hours to replace.

This seems to be a common problem. Mine was the driver's side as well. If your out of warranty, I don't know how much they get for a new motor, but I think I've read somewhere on the forum that it's just a nylon gear that gets stripped out. You might be able to replace just the gear, I don't know.

Rick :cheers:
Reply
Old Aug 20, 2002 | 10:32 PM
  #4  
vetteshop's Avatar
0vetteshop
Former Vendor
 
Joined: Apr 2001
Posts: 10,976
Likes: 21
From: FL
St. Jude Donor '13
Default Re: headlight trauma need help! (stevep69)

The nylon motor gear is stripped inside the motor :yesnod: You can replace the gear on a 97-98 if you can find one (99-02 is a sealed unit)...The gear is not available from GM :nonod:
Reply
Old Aug 20, 2002 | 10:40 PM
  #5  
tito's Avatar
tito
Racer
 
Joined: Jun 2002
Posts: 260
Likes: 0
From: DFW
Default Re: headlight trauma need help! (stevep69)

sorry to hear that and C5-tech is right. Mine went south a few months ago but i managed to find one on the "parts for sale" section and all was good after that. best of luck

tito
Reply
Old Aug 20, 2002 | 10:58 PM
  #6  
Jigsaw's Avatar
Jigsaw
Burning Brakes
20 Year Member
 
Joined: Apr 2000
Posts: 1,085
Likes: 0
Cruise-In II Veteran
Cruise-In III Veteran
Cruise-In IV Veteran
Cruise-In V Veteran
Default Re: headlight trauma need help! (C-5 TECH)

The nylon motor gear is stripped inside the motor :yesnod: You can replace the gear on a 97-98 if you can find one (99-02 is a sealed unit)...The gear is not available from GM :nonod:
Hey C-5 TECH, is there any reason why/how the gear gets stripped? Any way to extend it's life other than never using headlights? :eek:

Rick :cheers:
Reply
Old Aug 20, 2002 | 11:06 PM
  #7  
vetteshop's Avatar
0vetteshop
Former Vendor
 
Joined: Apr 2001
Posts: 10,976
Likes: 21
From: FL
St. Jude Donor '13
Default Re: headlight trauma need help! (Jigsaw)

The nylon motor gear is stripped inside the motor :yesnod: You can replace the gear on a 97-98 if you can find one (99-02 is a sealed unit)...The gear is not available from GM :nonod:

Hey C-5 TECH, is there any reason why/how the gear gets stripped? Any way to extend it's life other than never using headlights? :eek:

Rick :cheers:
Nope,just a poopie design...The C4 had the same problem...On your 2001,turning off the twighlight will cut down on the amount off times your headlamps pop up...

The C6 is supposed to have non pop-up lamps...There goes my job security :D
Reply
Old Aug 21, 2002 | 01:28 AM
  #8  
redriverjohn's Avatar
redriverjohn
Pro
 
Joined: Sep 2000
Posts: 505
Likes: 0
Default Re: headlight trauma need help! (stevep69)

I just had to replace the driver side headlamp actuator/motor capsule on my car. Mine was out of warranty and the dealer wanted about $500.00 to replace the motor. (Mine is a 2000 and has a sealed unit). The part lists for $237.00 from GM (the dealer). You can get it much cheaper from GMParts Direct ($167.00 I think), or you can get it even cheaper from a forum member where I got mine. ($100.00, same GM part new in the box, including shipping). If you can't find a gear and need the complete assembly and decide to change it yourself (It isn't hard, if I can do it a blind man can), let me know and I'll put you in touch with the right guy.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-1

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-2

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-3

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-4

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-5

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-6

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-7

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-8

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-9

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
Old Aug 21, 2002 | 01:35 AM
  #9  
EBSDallas's Avatar
EBSDallas
Pro
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2001
Posts: 725
Likes: 21
From: Dallas TX
Default Re: headlight trauma need help! (stevep69)

Took my '01 to the dealership to have the driver's side replaced under warranty yesterday.

Seems to be an all too common problem.

EBS

Reply
Old Aug 21, 2002 | 01:02 PM
  #10  
Jigsaw's Avatar
Jigsaw
Burning Brakes
20 Year Member
 
Joined: Apr 2000
Posts: 1,085
Likes: 0
Cruise-In II Veteran
Cruise-In III Veteran
Cruise-In IV Veteran
Cruise-In V Veteran
Default Re: headlight trauma need help! (EBSDallas)

Interesting....all driver's side too. I wonder what's so different about the driver's side motor?

Rick :cheers:
Reply
Old Aug 21, 2002 | 02:23 PM
  #11  
billjax's Avatar
billjax
Burning Brakes
 
Joined: Mar 2002
Posts: 869
Likes: 0
From: Jacksonville FL
St. Jude Contributor
Default Re: headlight trauma need help! (Jigsaw)

Mine's going in next week when the service advisor recommended to me gets back from vacation. 2100 miles on the clock when it happened. :(
Reply
Old Aug 21, 2002 | 03:25 PM
  #12  
gonbad's Avatar
gonbad
Melting Slicks
25 Year Member
 
Joined: Aug 1999
Posts: 3,452
Likes: 3
From: Spring, TX
Default Re: headlight trauma need help! (billjax)

My passenger side did this. One common cause is manually raising or lowering the headlight and going a little to far. It will crack the gear.

This is an easy DIY job if out of warranty. One warning is to get it fixed while you can still raise the light. It is possible for the gear to get stuck in the down position and this makes replacement much more difficult.


[Modified by gonbad, 1:25 PM 8/21/2002]
Reply
Old Aug 21, 2002 | 03:40 PM
  #13  
Al '92's Avatar
Al '92
Drifting
10 Year Member
 
Joined: Feb 1999
Posts: 1,926
Likes: 0
From: I hate you and I dont even know you
Default Re: headlight trauma need help! (stevep69)

Had the drivers side replaced on my '01 last month. They replaced the entire assembly including the headlight. Good thing it was under warranty.
Reply
Old Aug 21, 2002 | 06:28 PM
  #14  
redriverjohn's Avatar
redriverjohn
Pro
 
Joined: Sep 2000
Posts: 505
Likes: 0
Default Re: headlight trauma need help! (billjax)

Hey Bill,

Steve's on vacation, huh? That's the first one I think he's taken in about two years. If I'd been in town when mine expired, I'd of had them do it instead of tackling it myself, but Bill Heard in Huntsville, AL wanted about 500 bucks to do it. For that, I figured I could learn how! I was just loafing at my sister's anyway and my nephew has a set of world class tools! I couldn't resist the challenge. Boredom makes us all do dumb things!


[Modified by redriverjohn, 4:29 PM 8/21/2002]
Reply

Get notified of new replies

To headlight trauma need help!





All times are GMT -4. The time now is 02:01 AM.

story-0
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-1
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-2
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-3
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-4
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-5
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-6
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-7
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-8
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-9
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE