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Flip-Up Headlight Adjustment

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Old Dec 11, 2018 | 11:50 AM
  #1  
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Default Flip-Up Headlight Adjustment

About two months ago I installed a new Driver's side headlight motor. It's been working great till this morning when the Driver's side did not come up. Passenger side did just fine.

Maybe it was because of the "cold" (HA!, 65 degrees here in mid-Gulf Florida) but I turned the headlights OFF, then spun the **** on the back of the motor counterclockwise, then tried the headlight switch and the Driver's side headlight popped open just fine. I did that a couple more times and it worked great.

I tried it again after an hour and it stuck, so I did the **** again and it opened/closed repeatedly, no problem.

The **** seems to stick all the way clockwise and all it needs is a slight turn counterclockwise for the headlight to operate fine. I had installed new bumpers and I am wondering if maybe these crushed just enough to make the motor turn OFF slightly after it normally should and jambs the **** too far clockwise.

So, (and I forget this from my motor installation), is there some adjustment somewhere, where I can make the motor turn OFF a bit before it bottoms out, full clockwise?

Thanks, Bob
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Old Dec 11, 2018 | 12:11 PM
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There is no adjustment. Did you do the headlight shim mod?

​​​​The way the HCM works is that it stops providing power when it senses the motor has stopped turning, so there is no adjustment possible.
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Old Dec 11, 2018 | 04:32 PM
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Moved to C5 Tech.
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Old Dec 11, 2018 | 09:17 PM
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Have you rebuilt the motors yet with the upgraded gears, and added the appropriate shims? The standard kit for both headlights with shims etc is $60 or so.
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Old Dec 12, 2018 | 01:03 PM
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Tsumi's post is correct; there is no physical adjustment available. The reason is because there is nothing inside the headlight motor itself that notes full open or full close. When you apply power to the motor it works a constant worm drive that operates the gear. It'll then apply enough power to either open or close the motor until it hits the insulators on the pivot arm.

Remember to always post what year car you have. Looking at your profile you have a 2000 which would actually be pertinent for headlights. Mid-year 2000 models switch over to the later style headlight motors (sometimes referred to as "plastic" style to note the plastic gear cover) and most aftermarket replacements are of this style because it's the cheaper GM replacements. If you have that style headlight motor then you probably need to shim it as has been mentioned. There's a TSB for shimming the mid-2000 onwards driver's headlight motor to prevent pop up issues.
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