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Both ACA Drivers side lights are dead, pop-up is fine

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Old Apr 5, 2019 | 04:51 AM
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Default Both ACA Drivers side lights are dead, pop-up is fine

:FIXED SEE BELOW::

This is a RadioFlyer kit (bi-xenon) but without the 4-High Beam module installed. So what would happen normally is.. flash to pass used the Bi-Xenon, push forward turned on the separate LED High-beam lights.
Worked fine for 1+ years

But the car started sitting outside, and shortly after the drivers side low-beam started flickering off but I could turn the head-lights off/on to get them to sometimes work, but that didn't last long. Now the drivers-side High-beams don't work either.
Also, the popup behavior with both is fine.

I swapped fuses LH/RH low-beam and it didn't help.

Since both HI and LOW drivers side are dead now and what I mean is the Bi-Xenon doesn't work, neither does the dedicated high beam LED, what could it be? Again, the headlights pop-up fine, and the passenger side works 100%.
This may be because the signal isn't getting to the separate LED high-beam bulb though.

I'm going to replace the bulb/ballast but given the behavior could it be the headlight module, or bad ground?

Last edited by dagon138; Jun 1, 2019 at 11:33 PM. Reason: results
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Old Apr 5, 2019 | 07:59 AM
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Originally Posted by dagon138
This is a RadioFlyer kit (bi-xenon) but without the 4-High Beam module installed. So what would happen normally is.. flash to pass used the Bi-Xenon, push forward turned on the separate LED High-beam lights.
Worked fine for 1+ years

But the car started sitting outside, and shortly after the drivers side low-beam started flickering off but I could turn the head-lights off/on to get them to sometimes work, but that didn't last long. Now the drivers-side High-beams don't work either.
Also, the popup behavior with both is fine.

I swapped fuses LH/RH low-beam and it didn't help.

Since both HI and LOW drivers side are dead now and what I mean is the Bi-Xenon doesn't work, neither does the dedicated high beam LED, what could it be? Again, the headlights pop-up fine, and the passenger side works 100%.
This may be because the signal isn't getting to the separate LED high-beam bulb though.

I'm going to replace the bulb/ballast but given the behavior could it be the headlight module, or bad ground?
Go through the radio flyer wiring and check your connections. Just last night I found a connection in the Hi-4 harness wasn't even crimped and was held together with shrink tubing!!! So I crimped and soldered it to make sure it was permanent moving forward. I was pissed about it and almost created a thread bitching about it after finishing. I know the dude has quite the following in this forum but he is fleecing people by selling Chinese **** at quality American made prices. Good luck and hope you find it! Make sure you have voltage up to the factory headlight connector and move forward in the harness from there.
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Old Apr 5, 2019 | 09:49 AM
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When you have one man (presumably) as both manufacturing and QC, things are definitely going to slip through the cracks. As for Chinese things at American prices... man has to make a living somehow, and what you pay extra for at Radioflyer is the convenience of being a one-stop shop where you don't need to do the research of what works. Also he will take care of you if something goes wrong, might be slow, but better than a generic sales support team.
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Old Apr 5, 2019 | 10:01 AM
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Originally Posted by Tsumi
When you have one man (presumably) as both manufacturing and QC, things are definitely going to slip through the cracks. As for Chinese things at American prices... man has to make a living somehow, and what you pay extra for at Radioflyer is the convenience of being a one-stop shop where you don't need to do the research of what works. Also he will take care of you if something goes wrong, might be slow, but better than a generic sales support team.
What we should be paying for is a quality product. It’s fairly basic that you solder electrical connections in automotive applications to mitigate vibration over the years. I may start building the same **** correctly, and honestly, and after doing the math last night I could sell a better hi-4 harness for the same price and make a good profit percentage. Talk about corvette tax.....sheesh.
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Old Apr 5, 2019 | 10:14 AM
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Originally Posted by CinciZ06
What we should be paying for is a quality product. It’s fairly basic that you solder electrical connections in automotive applications to mitigate vibration over the years. I may start building the same **** correctly, and honestly, and after doing the math last night I could sell a better hi-4 harness for the same price and make a good profit percentage. Talk about corvette tax.....sheesh.
Then do it if you think it's worth your time. Obviously no one else seems to think it's worth their time to build these harnesses as Radioflyer has basically no real competitor. The DIY guys will build their own, the not so DIY guys will buy from Radioflyer. Keep in mind that cost of parts are not the only thing to look at. There's cost of time, cost of maintaining the website, payment processing, and so on.

Having built my own set of ACA bi-xenons after being disappointed with Radioflyer's bi-xenons, I can tell you that Radioflyer's raw material cost for the ACAs is around $500. However, selling it at $650 is a more than reasonable price when you factor in everything else.
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Old Apr 5, 2019 | 11:12 AM
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Originally Posted by dagon138
...Since both HI and LOW drivers side are dead now and what I mean is the Bi-Xenon doesn't work, neither does the dedicated high beam LED, what could it be? Again, the headlights pop-up fine, and the passenger side works 100%...
Since neither one works, it most probably is a common point between the 2 circuits and that's the ground. Check G101 (Point 7 in diagram below).



Things to check before going overboard:
  • Using a multimeter, make sure you have power at both driver's side OEM headlight connectors
  • Double-check that all connectors for the driver's headlight are in good shape and tightly secured


Originally Posted by dagon138
This is a RadioFlyer kit (bi-xenon) but without the 4-High Beam module installed. So what would happen normally is.. flash to pass used the Bi-Xenon, push forward turned on the separate LED High-beam lights...
With a Bi-Xenon setup, I strongly recommend that you install the Hi-4 harness. Without it whenever you turn ON the high beams, you lose the HID projector and only the LED in the high beam reflector is active. The net result is negating the intrinsic advantage of a Bi-Xenon system, and getting way less light than what you could have.

Last edited by GCG; Apr 5, 2019 at 02:03 PM.
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Old Jun 1, 2019 | 11:34 PM
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UPDATE: FIXED
Had dealer clean the grounds, put in dialelectric grease etc, as the car sat outside for 6months and I wasn't sure I didn't have general ground issues. Didn't fix it, but I'm happy I did it for preventive maintenance reasons at the least.
Replaced the drivers side headlight harness as it looked corroded, but seemly did pass the multi-meter tests.I just wasn't happy with the condition of the connectors.
Did various A/B testing with new Ballasts/Bulb but ended up being the ballast (can't forget to reverse the polarity).

So I think it was corrosion on the connectors that might have done-in the ballast. Or just crap ballasts.

Last edited by dagon138; Jun 2, 2019 at 12:26 AM.
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