C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Headlight driving me crazy

Thread Tools
 
Search this Thread
 
Old Sep 26, 2019 | 07:43 AM
  #1  
1996Z15's Avatar
1996Z15
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2001
Posts: 2,016
Likes: 31
From: Little Egg Harbor N.J.
Default Headlight driving me crazy

This morning I drive my 2002 Z06 to work; I leave early in the morning so I have to use my headlights. They go up without any issue; no delay, no weird noises; all seems normal. I stop at a convenience store on the way and turn the lights off; go into the store and when I come out I notice the driver's side headlight is still partial up. (WTF?)
Start the car up, turn the lights on and the driver's side goes up and then down; passenger side stays up like it should. Turn them off and the passenger side goes down but, the driver's side goes up; not all the way but, up.
I tried using the manual **** to raise the headlight door but, when I was turning it the headlight didn't want to raise up and, if I lifted the door manually there was a lot of slop. Finally got the door to open all the way using the **** but, as soon as I turned the lights on, it closed.

I have already replaced the plastic gears with the brass ones and the doors worked fine for years until this morning. Do I need to replace the motor now?
Reply
Old Sep 26, 2019 | 10:41 AM
  #2  
1996Z15's Avatar
1996Z15
Thread Starter
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2001
Posts: 2,016
Likes: 31
From: Little Egg Harbor N.J.
Default

Friend found a You Tube video showing a fellow C5 owner who had the same issue. Turns out that the 10mm nut which connects the actuator arm to the headlight door had come loose and one of the stops had become damaged. Tightened the nut, swapped out two of the stops and we're all working fine again. You Tube is a life saver (and money saver).
Reply
Old Sep 26, 2019 | 04:47 PM
  #3  
Roger1963's Avatar
Roger1963
Intermediate
 
Joined: Sep 2019
Posts: 42
Likes: 24
From: Paris
Default

Check the Insulator bump stops. They may require replacement. Had to replace some of them because of similar problem.
Reply

Get notified of new replies

To Headlight driving me crazy





All times are GMT -4. The time now is 05:11 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE