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C5 headlights out of sync

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Old Dec 10, 2019 | 02:23 PM
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Default C5 headlights out of sync

I replaced the nylon gears with bronze ones and my headlights have been out of sync since. Any ideas folks?
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Old Dec 10, 2019 | 02:27 PM
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Most likely you have the arm reversed. You have to pay close attention to the position of the arm when you detach it from the motor.

Last edited by STRMLNE; Dec 10, 2019 at 02:28 PM.
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Old Dec 10, 2019 | 03:10 PM
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Moved to C5 Tech.
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Old Dec 10, 2019 | 04:05 PM
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Is one of the motors newer or did you only replace the gear? I replaced my entire driver side motor a couple months ago and it's a little "quicker" than the OEM motor. It's not a problem and I wouldn't lose a wink of sleep over it. Unless it's creating an issue or REALLY off, I wouldn't worry about it.
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Old Dec 10, 2019 | 05:43 PM
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No I just replaced the gears reinstalled the assembly. The drivers side malfunctions the same every time. The passengers side works one time and won't even open the next. So it really has me confused.

Last edited by CALIFORNIA SPECIAL; Dec 10, 2019 at 05:44 PM.
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Old Dec 10, 2019 | 05:44 PM
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The drivers side malfunctions the same every time. The passengers side works one time and won't even open the next. So it really has me confused.
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Old Dec 10, 2019 | 05:54 PM
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So all you did was replace BOTH gears in BOTH OEM motors? Sounds like that's what you're saying. It does sound like you have the arms installed wrong. I'd recommend detaching both arms, manually lifting each headlight all the way open, then reattach the arms on both. While holding the headlight up manually, you'll probably need to spin the motor manually until the arms line up to fit correctly on the rod. Basically you'll want everything re-installed with both headlights open. If everything worked fine before and that's all you replaced, I don't see why that wouldn't fix it.

Last edited by heggsc5; Dec 10, 2019 at 05:55 PM.
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Old Dec 10, 2019 | 05:57 PM
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So which motor did you repair? One or both? We need more information. Also, like I said, did you make sure to put the arm back on the motor exactly like it came off? This is a common mistake when the headlights are out of sinc. Also, you may need to just loosen the motor that is sticking slightly to release the tension on the gear. Less than a quarter turn.
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Old Dec 10, 2019 | 07:17 PM
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Also check for missing plastic stops - that might be why the one that works is intermittent.
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Old Feb 19, 2020 | 09:43 PM
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This is what I am going to pursue. I watched a video where the guys vette was doing exactly what mine is doing and that is how he fixed it. STAY TUNED!
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