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C5 Fuel injection manifold

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Old Apr 7, 2020 | 06:07 AM
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Default C5 Fuel injection manifold

I have removed the intake to replace the knock sensors and harness, in the back of the manifold there is a 'plug?' with the MAP sensor mounted on it. The part of the manifold that the MAP is on is loose, I tried light force to see if it is removable but it resists movement in either direction. Is this part supposed to be loose?
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Old Apr 7, 2020 | 02:24 PM
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some of them have a bit of movement, use some clear silicone around that area and it will seal up any leaks
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Old Apr 7, 2020 | 03:30 PM
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to make it easy to re-install the intake add a short piece (4 to 5 inches) of hose to the vacuum line !!!
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Old Apr 7, 2020 | 04:54 PM
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Thanks guys, that's a big help, and I was wondering about the vacuum hose, too. It separated when I finally got the manifold out far enough to see what was making it difficult. I decided to replace the MAP also, I could see it failing soon and I would have to go back in to replace it. I wanted to also replace the cam sensor, but I can't find one listed for the 98, The ones listed for the 99 say it won't work on the 98. I cleaned it up and gave it a good look, usually, when those sensors are going to fail they have cracks in the plastic. mine looks OK, so I'll take a chance on it.

The front knock sensor was heavily corroded, it looks like it was in water for a long time. I checked on that issue and found the recommendation to make a silicone dam around it with a gap in back. Someone has been there before me and didn't re-attach the clips for the wire looms, and the manifold bolts weren't even finger tight.

Last edited by sjhanc; Apr 7, 2020 at 08:55 PM.
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Old Apr 7, 2020 | 05:50 PM
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I always install the steam line kit when I remove the intake, cooling system works much better !!! https://www.summitracing.com/parts/tfs-306sb601
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Old Apr 7, 2020 | 07:31 PM
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Originally Posted by Pounder
I always install the steam line kit when I remove the intake, cooling system works much better !!! https://www.summitracing.com/parts/tfs-306sb601
Any clearance or fitment issues with this kit and a stock intake?
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Old Apr 7, 2020 | 09:15 PM
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Originally Posted by jamieo
Any clearance or fitment issues with this kit and a stock intake?
no,or any other intake !!
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Old Apr 8, 2020 | 01:56 PM
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What your referring to is a pain in the rear to get to and it does not come out easily it will turn but there are two locking tabs on the inside u must have a thin long pair of angles needle nose to even attempt getting it out even then it’s a real time consumer. It’s prob less effort and about 40% more to just replace the intake manifold. I have a extra piece that round one with the fitting all new but I have gave up trying to get it out and repair my intake long ago good luck
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Old Apr 8, 2020 | 01:58 PM
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Hopefully you bought the original knock sensors because these cars do not like aftermarket stuff again experience I still have no knock sensors working ! And it’s boosted tuned without them and I have mine so desensitized it’s pitiful
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Old Jun 10, 2020 | 12:34 AM
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After several weeks of driving in temps up to 100 F I can report that the Hi-temp epoxy for plastics worked fine to glue that rear plug in tight. It shows no sign of failure. After cleaning the manifold I left it sit under the sun to dry the water, and also heat it up to make the epoxy kick sooner. I mixed more than needed for the glue job and poured it around the outside of the plug, then let gravity pull the glue into the joint. As the glue began to slow down and grip I poured the rest around the outside seam to thicken the glue joint. Looks like a fix.
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