Drivers pop up headlight Erratic
If manually relieving the pressure allows it to work and the motor works fine closing, while not producing the well known "rat-tat-tat" noise, chances are your motor is OK and it is just the bump stop that limit the closing action what needs to be replaced (even though it might look fine to the naked eye). The ones that limit the opening action are probably fine, but I would replace all 4 (it might be a good idea to do the same to the right side as well).
The way the headlights work is not based on predetermined positions. When the headlight doors open or close and they reach the end of their travel, they press against the corresponding rubber bump stop(s). As a result the current through the headlight motors increases and that is sensed by the Headlight Door Control Module, which in turns cuts power to the motors.
If there are missing or damaged bump stops, or they are scored too deep, the motor might keep working longer than really needed, which could result in over torque. If that happens, the next time the motor is operated it would require more torque to perform the action. That would mean more current than normal and the possible intervention of the Headlight Control Module, shutting again the motor before the door actually moves.
If you need replacements (number 4 in diagram below) you can order them from here.
In addition to that, there is a TSB for the driver's side headlight motor that calls for shimming it (number 2 in diagram below).
Last edited by GCG; Aug 15, 2020 at 01:05 PM.
If manually relieving the pressure allows it to work and the motor works fine closing, while not producing the well known "rat-tat-tat" noise, chances are your motor is OK and it is just the bump stop that limit the closing action what needs to be replaced (even though it might look fine to the naked eye). The ones that limit the opening action are probably fine, but I would replace all 4 (it might be a good idea to do the same to the right side as well).
The way the headlights work is not based on predetermined positions. When the headlight doors open or close and they reach the end of their travel, they press against the corresponding rubber bump stop(s). As a result the current through the headlight motors increases and that is sensed by the Headlight Door Control Module, which in turns cuts power to the motors.
If there are missing or damaged bump stops, or they are scored too deep, the motor might keep working longer than really needed, which could result in over torque. If that happens, the next time the motor is operated it would require more torque to perform the action. That would mean more current than normal and the possible intervention of the Headlight Control Module, shutting again the motor before the door actually moves.
If you need replacements (number 4 in diagram below) you can order them from here.
In addition to that, there is a TSB for the driver's side headlight motor that calls for shimming it (number 2 in diagram below).
I've done quite a lot of work to my headlight doors to get them and the lamp adjusters working well and am just interested in this.
Because there isn't set pre-determined parameters I'm finding the idea of a worn or missing bump stop causing the above difficult to understand. I'd have thought stiffness or dragging on one mechanism would be more likely the problem.
Annoyingly, on mine I still have a noisy motor running on, even after replacing both gears!
I've done quite a lot of work to my headlight doors to get them and the lamp adjusters working well and am just interested in this.
Because there isn't set pre-determined parameters I'm finding the idea of a worn or missing bump stop causing the above difficult to understand. I'd have thought stiffness or dragging on one mechanism would be more likely the problem.
Annoyingly, on mine I still have a noisy motor running on, even after replacing both gears!
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This issue is something I’ve recently had but I wasn’t sure if I had remembered correctly on whether or not it was actually normal for headlights to pop when Park selected. I’m working on my C5 and am yet to drive it much.
So looks like not normal, but I too have a Drrrrrr noisy motor when headlamps retract. I’d just fitted new (plastic..) gears so I don’t know why the noise persists. Anyway I got a new Firebird headlight motor this week to do the necessaries for a swap over as per
https://www.corvetteforum.com/forums...-tax-pics.html
Last edited by silver50; Sep 5, 2020 at 12:08 PM.








