C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Carbon fiber driveshaft

Thread Tools
 
Search this Thread
 
Old May 18, 2021 | 08:13 PM
  #1  
CMC76's Avatar
CMC76
Thread Starter
Racer
Conversation Starter
All Eyes On Me
 
Joined: Mar 2021
Posts: 262
Likes: 60
Default Carbon fiber driveshaft

After some serious hassles with TT and driveshaft, my mechanic told me my shaft was bent. Out of rage to get things moving, I ordered a DSS carbon fiber. Went to install today and now he's telling me it's almost .5" longer than the stock? Wtf.
I have to call DSS in the morning, I also have to verify the shops measurements.
But since CF shafts have prebuilt coupler ends, I'm thinking a good machine shop could mill and check balance while they are at it?

Any other ideas?
Reply
Old May 19, 2021 | 12:52 AM
  #2  
~Josh's Avatar
~Josh
Banned Scam/Spammer
 
Joined: May 2007
Posts: 15,685
Likes: 1,330
From: Machineguns, because I don’t compromise
Default

The c6 prop shaft is about that much longer than the c5.
Reply
Old May 19, 2021 | 12:44 PM
  #3  
bull0117's Avatar
bull0117
Heel & Toe
 
Joined: Jul 2020
Posts: 21
Likes: 2
Default

I ordered a custom driveshaft from DSS a while back for my project and told them it needed to be exactly 6.5" longer than a stock 2004 M6 C5 driveshaft. The one I received was about 7" longer than my stock one so I wonder what they're using for their stock measurements. I didn't realize it until well after I received it given where I was with the car project at the time so I didn't have any recourse with them. I ended up making a custom coupler to replace one of the rubber ones and that seems to be working but it was a big hassle.
Reply
Old May 19, 2021 | 12:57 PM
  #4  
CMC76's Avatar
CMC76
Thread Starter
Racer
Conversation Starter
All Eyes On Me
 
Joined: Mar 2021
Posts: 262
Likes: 60
Default

My mechanic and I both spent over an hour on the phone with them this morning.
their file spec size is clearly off.
I'm looking at machining 1/8 off each end of the aluminum.
total hassle
Reply
Old May 19, 2021 | 01:07 PM
  #5  
bull0117's Avatar
bull0117
Heel & Toe
 
Joined: Jul 2020
Posts: 21
Likes: 2
Default

Crazy that one of the bigger names in aftermarket driveshafts would have such an issue. You would think this would have been corrected at some point but maybe they just don't sell that many C5 driveshafts?
Reply
Old May 19, 2021 | 01:19 PM
  #6  
CMC76's Avatar
CMC76
Thread Starter
Racer
Conversation Starter
All Eyes On Me
 
Joined: Mar 2021
Posts: 262
Likes: 60
Default

According to the guy my mechanic spoke to, while I was standing there. They have 54 of them on the road.
how many people said F it, and sorted it out on their own is unknown.
Reply
Old May 20, 2021 | 07:30 PM
  #7  
CMC76's Avatar
CMC76
Thread Starter
Racer
Conversation Starter
All Eyes On Me
 
Joined: Mar 2021
Posts: 262
Likes: 60
Default

So there isn't a way to chuck it in a lathe to mill the end. My mechanic made his way through and got what I think is the owner.
they claim they will have the rreplacement made to spec and out on Monday. I have the other one set to return.
points for them offering to rush, but it took allot of time to get to someone who offered. All the desk techs kept saying way 2 weeks plus.
Once we got the right guy, he immediately said " yeah we have had issues with this". So why they sell it as is, knowing there's an issue I have no idea.
Long story short, I'm not sure you can order a CF shaft ahead of time for a swap. Need the TT off to measure.
Reply
Old May 28, 2021 | 05:18 PM
  #8  
CMC76's Avatar
CMC76
Thread Starter
Racer
Conversation Starter
All Eyes On Me
 
Joined: Mar 2021
Posts: 262
Likes: 60
Default

Shaft is in. Car back together. First impression, it does feel different. I'll hold off on that part until I have some miles. Now, there is some vibration. It'd honestly not bad considering it's solid with no couplers. I'll update as I drive it more.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old May 30, 2021 | 11:52 AM
  #9  
CMC76's Avatar
CMC76
Thread Starter
Racer
Conversation Starter
All Eyes On Me
 
Joined: Mar 2021
Posts: 262
Likes: 60
Default

So I drove quite a bit yesterday. Likely again today. I had the dash and center console apart to replace the hvac controller too. I think the source of vibration noise anyway was hastily installed plastic.
I do get an intermittent vibe that goes away at 2000 rpm.
I am pleased so far. For the money, not sure. I think a good driveline shop could make you an aluminum prop shaft for reasonable price. And half the reason I went carbon was because there are very few choices sitting on a shelf. And even if they are, will it fit...
Reply

Get notified of new replies

To Carbon fiber driveshaft





All times are GMT -4. The time now is 11:52 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE