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Old May 25, 2021 | 08:53 PM
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Default Diff upgrade questions

I'm starting to order parts to upgrade my C5, one of the best I've heard of is a rear diff. Currently the car is a low mile A4 with the 2.73. Planning to go to a 3.42.

It sounds like a new diff will bolt in and I just need to swap the adapter plate from my current diff to the new one. But I have some questions. Firstly, are there any seals I'll also need for this, if so does anyone know the part numbers? Secondly, are all diffs from all years compatible? Lastly, can I put a 3 rib in if I don't already have a 3 rib?

Any other experience/thoughts would be appreciated. Thanks!

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Old May 25, 2021 | 09:23 PM
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no adapter plate swap. No such thing. Any adapting is done on the trans side at the tail shaft housing.

there is a big o-ring on the diff to trans interface, they are like 10 bucks.

yea 3 rib is fine from a single rib.
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Old May 25, 2021 | 09:30 PM
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Originally Posted by rjacobs
no adapter plate swap. No such thing. Any adapting is done on the trans side at the tail shaft housing.

there is a big o-ring on the diff to trans interface, they are like 10 bucks.

yea 3 rib is fine from a single rib.
Thank you, I was given to understand there was a plate of some kind that sat between the A4 and diff.

Do you know if there is such a thing as a 2 rib? I've seen one or two on ebay, but no documentation about them.
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Old May 25, 2021 | 09:34 PM
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The other thing you will need is a tune to adjust for the gear change or your auto tranny won't shift right
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Old May 25, 2021 | 09:36 PM
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Originally Posted by feeder82
The other thing you will need is a tune to adjust for the gear change or your auto tranny won't shift right
Yup, planning on a tune for some of the other mods.

Will it need to be tuned immediately? Or do you think I'd be able to drive it to a dyno from the shop?
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Old May 25, 2021 | 09:55 PM
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There is a plate that need taken out of you old diff when you swap it out. There is a seal and an O-ring that goes on the seal plate that I would replace
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Old May 25, 2021 | 09:56 PM
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Originally Posted by Smoken1
There is a plate that need taken out of you old diff when you swap it out. There is a seal and an O-ring that goes on the seal plate that I would replace
Is this an A4 thing?
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Old May 25, 2021 | 09:57 PM
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I think I see what you mean. There is a metal plate that says trans side/diff side (which is only for the A4) and an o-ring that seals around it. Based on older threads it looks like the o-ring part number is 12369456, can anyone confirm?
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Old May 25, 2021 | 10:00 PM
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Originally Posted by rjacobs
Is this an A4 thing?
Yes, A4 cars only
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Old May 25, 2021 | 10:05 PM
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Originally Posted by Lord Doomhammer
I think I see what you mean. There is a metal plate that says trans side/diff side (which is only for the A4) and an o-ring that seals around it. Based on older threads it looks like the o-ring part number is 12369456, can anyone confirm?
seal is 24207010 and the O-ring is correct
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Old May 25, 2021 | 10:15 PM
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Search for my posts. I list all of the seals and the bellevue washer part numbers in one if you want to do a teardown and rebuild of the diff before install. It is not that difficult to do.
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Old May 25, 2021 | 10:44 PM
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Here's some more info for you
https://www.corvetteforum.com/forums...ferential.html
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Old May 25, 2021 | 10:48 PM
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Originally Posted by Smoken1
Thanks!
Do you know if I will be able to drive it across town from the shop to a dyno place to get it tuned after the new diff is in it?

Last edited by Lord Doomhammer; May 25, 2021 at 10:48 PM.
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Old May 25, 2021 | 11:14 PM
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Yea, no problem
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Old May 26, 2021 | 12:02 AM
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You will be able to drive it almost anywhere but at full throttle the engine will likely hit rev limit before shifting until you get the PCM reprogrammed for the new rear drive ratio.

I had mine reprogrammed at A&A Corvette in Oxnard CA, 125 miles away.

If you plan to track the car, you may find the following interesting-

https://www.corvetteforum.com/forums...track-car.html
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Old May 27, 2021 | 04:39 PM
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Originally Posted by Smoken1
Yea, no problem
As a follow up to my original questions. At what point should I have the new diff rebuilt if it was not already refurbished by the seller? Should it always be rebuilt or only if it has worn clutches?

For reference, the new diff has about 60k miles, my car has about 40k, and neither were track cars.
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Old May 27, 2021 | 04:57 PM
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Following are guidelines I would use to initiate a rebuild:

- Obvious metal particles in drained gear lube
- Worn clutches and or broken Bellville washers

There may be some debate on whether to rebuild because of broken Bellville washers. A racing friend raced his '66 Corvette without the coil springs providing pressure to the clutches in the differential, similar to more recent C5 Bellville washers(springs). His theory was that the differential gears inherently provided thrust to compress the clutches under acceleration far in excess of that provided by the springs. With no springs, the differential acted like an open differential for non spirited driving.

If you rebuild, consider a geared differential. WaveTrac or similar. No clutches or springs to wear out or break.

To test the condition of at least the Bellville washers, raise the rear and check to see if you can easily turn one rear wheel in gear (Manual) or park (Auto).

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