C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

HVAC not working

Thread Tools
 
Search this Thread
 
Old Aug 2, 2021 | 10:48 PM
  #1  
lkelly's Avatar
lkelly
Thread Starter
Navigator
 
Joined: Aug 2021
Posts: 9
Likes: 1
Default HVAC not working

Alright guys and gals, I have a 2003 C5. It's been my everyday driver for the last couple of years. One day I get in the car and the HVAC controls won't come on, so no AC. Out of the blue, never got dim never fluttered worked one day, and the next didn't and hasn't since. Nothing comes on. SO I read the forums and figured it was my resistors on the back. First I checked all the fuses, everything looks good then Took the HVAC out, soldered the resistors on the back. Still nothing. SOOOO, maybe I was a crappy solderer. Bit the bullet and bought a new (to me) HVAC, installed it. You guessed it, still nothing. Now I know it can't be the resistors. I've tried everything. Getting the HVAC No Comm code and also have a code for ABS and OS sensor. Not sure on the exact codes can get them if that would help. I know my check engine light is on for O2 sensor and lights are on for ABS and Traction Control. Any other ideas before I send it to a shop to charge me an arm and a leg??
Reply
Old Aug 2, 2021 | 10:55 PM
  #2  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,498
Likes: 3,999
From: Cape Coral, Florida
Default



For an HVAC “no comm” you should check the modules power and ground…don’t know if you have any electrical testing experience with a DVOM so I won’t go any further with what to check...also let us know what the other DTC's are !!...with the HVAC and ABS (EBCM) and O2 HEATER circuit DTC this could be a bad ignition switch...one of the 4 wires from the ignition switch that energize the circuit that these 3 items are on. Are your O2 codes either a P0135, 0141, 0155, or 0161 ???

Last edited by C5 Diag; Aug 2, 2021 at 11:52 PM.
Reply
Old Aug 3, 2021 | 09:20 AM
  #3  
lkelly's Avatar
lkelly
Thread Starter
Navigator
 
Joined: Aug 2021
Posts: 9
Likes: 1
Default

Thank you for a speedy reply..... okay the DTC's I'm getting are: P0135, P0141. P0155, P0161, P01571 H C, P01689 H C. TCS: No Comm. BCM: B0432 H C. SDM: U1040 H C. HVAC No Comm.

Seems like a lot of codes lol! Nailed all the codes you mentioned!
Reply
Old Aug 3, 2021 | 10:19 AM
  #4  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,498
Likes: 3,999
From: Cape Coral, Florida
Default

Originally Posted by lkelly
Thank you for a speedy reply..... okay the DTC's I'm getting are: P0135, P0141. P0155, P0161, P01571 H C, P01689 H C. TCS: No Comm. BCM: B0432 H C. SDM: U1040 H C. HVAC No Comm.

Seems like a lot of codes lol! Nailed all the codes you mentioned!

Still sounds like a bad ignition switch !!
Reply
Old Aug 3, 2021 | 10:25 AM
  #5  
lkelly's Avatar
lkelly
Thread Starter
Navigator
 
Joined: Aug 2021
Posts: 9
Likes: 1
Default

Originally Posted by C5 Diag
Still sounds like a bad ignition switch !!
I have been throwing these codes for awhile before HVAC went out. Could it still be related?
Reply
Old Aug 3, 2021 | 10:39 AM
  #6  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,498
Likes: 3,999
From: Cape Coral, Florida
Default

Originally Posted by lkelly
I have been throwing these codes for awhile before HVAC went out. Could it still be related?
Yes !!…if you have a DVOM we can verify the diagnosis by doing a voltage drop check across the ignition switch…basically we check the voltage at the battery and then at the O2 heater circuit fuse…if you have 12 volts at the battery but 8 volts coming to the fuse we have a 4 volt voltage drop through the switch…with key on connect one lead of the DVOM to battery positive and the other DVOM lead to either test point on top of fuse 15…read the voltage and don’t worry if it shows plus or minus…if it says minus you would just swap leads !!…also you may have to clear the O2 codes before testing.

Last edited by C5 Diag; Aug 3, 2021 at 11:01 AM.
Reply
Old Aug 3, 2021 | 02:09 PM
  #7  
Smoken1's Avatar
Smoken1
.
Supporting Lifetime Gold
10 Year Member
St. Jude 10 Year Donor
Liked
Community Favorite
 
Joined: Apr 2013
Posts: 5,025
Likes: 1,151
From: Oregon
St. Jude Donor '14-'15-'16-'17-'18-'19-'20-'21-'22-'23
Default

You could try cleaning the contacts in the ignition switch
https://www.corvetteforum.com/forums...ch-repair.html
Reply
Old Aug 3, 2021 | 06:26 PM
  #8  
lkelly's Avatar
lkelly
Thread Starter
Navigator
 
Joined: Aug 2021
Posts: 9
Likes: 1
Default

Originally Posted by C5 Diag
Yes !!…if you have a DVOM we can verify the diagnosis by doing a voltage drop check across the ignition switch…basically we check the voltage at the battery and then at the O2 heater circuit fuse…if you have 12 volts at the battery but 8 volts coming to the fuse we have a 4 volt voltage drop through the switch…with key on connect one lead of the DVOM to battery positive and the other DVOM lead to either test point on top of fuse 15…read the voltage and don’t worry if it shows plus or minus…if it says minus you would just swap leads !!…also you may have to clear the O2 codes before testing.
Okay, tried this and I’m reading 12V to the O2 heater circuit fuse. What now??? Also tested fuse #24 (A/C) and wasn’t getting any readings on it.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-1

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-2

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-3

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-4

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-5

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-6

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-7

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-8

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-9

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
Old Aug 3, 2021 | 06:37 PM
  #9  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,498
Likes: 3,999
From: Cape Coral, Florida
Default

Originally Posted by lkelly
Okay, tried this and I’m reading 12V to the O2 heater circuit fuse. What now??? Also tested fuse #24 (A/C) and wasn’t getting any readings on it.

So you tested between battery positive and the O2 heater fuse with a multimeter and you see 12 volts ??…if you see 12 volts this means you are dropping ALL of the battery voltage across the switch…you should only see .1 to .2 volts. How EXACTLY did you test the AC fuse ??…did you use a multimeter or a test light ??



Last edited by C5 Diag; Aug 3, 2021 at 06:41 PM.
Reply
Old Aug 3, 2021 | 07:19 PM
  #10  
lkelly's Avatar
lkelly
Thread Starter
Navigator
 
Joined: Aug 2021
Posts: 9
Likes: 1
Default

Originally Posted by C5 Diag
So you tested between battery positive and the O2 heater fuse with a multimeter and you see 12 volts ??…if you see 12 volts this means you are dropping ALL of the battery voltage across the switch…you should only see .1 to .2 volts. How EXACTLY did you test the AC fuse ??…did you use a multimeter or a test light ??


https://youtu.be/DfLyh43iihM
So I have an older model multimeter. This is my first time using it so I quite possibly did it wrong. Anyways, it has a black negative wire with a clamp and a red positive wire with a pinpoint. I turned the analog to read 0-50 DC on the multimeter then I put the red pinpoint on the positive terminal of the battery and was able to get the black clamp to touch the top of the fuse. This is when it read 12v.. I did the same ting to fuse 24 and read 0v. I flipped it and put the black clamp on the battery and touched the red pinpoint to the fuse and it went negative but its older analog style so nothing comes before 0. Thanks for all the help so far. Im still learning!!
Reply
Old Aug 3, 2021 | 07:20 PM
  #11  
lkelly's Avatar
lkelly
Thread Starter
Navigator
 
Joined: Aug 2021
Posts: 9
Likes: 1
Default

So I have an older model multimeter. This is my first time using it so I quite possibly did it wrong. Anyways, it has a black negative wire with a clamp and a red positive wire with a pinpoint. I turned the analog to read 0-50 DC on the multimeter then I put the red pinpoint on the positive terminal of the battery and was able to get the black clamp to touch the top of the fuse. This is when it read 12v.. I did the same ting to fuse 24 and read 0v. I flipped it and put the black clamp on the battery and touched the red pinpoint to the fuse and it went negative but its older analog style so nothing comes before 0. Thanks for all the help so far. Im still learning!!
Reply
Old Aug 3, 2021 | 08:13 PM
  #12  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,498
Likes: 3,999
From: Cape Coral, Florida
Default

Well this is my voltage drop check…battery positive to O2 heater fuse with key ON…I’m seeing 0.13 volts…did you check both test points or removed it and made sure it wasn’t blown or checked it with the meter ??…if you’re showing 12 volts zero voltage is getting across the switch…if I were you I’d take a crash course in electrical testing or find yourself a good “auto electric” shop in your area that you can trust…with these cars getting 20 years old you WILL have problems down the road !!…if you can buy yourself a decent DVOM. If you decide to change your switch you can get an AC Delco on Rock Auto…that’s where I got mine a few years ago.


Last edited by C5 Diag; Aug 3, 2021 at 08:22 PM.
Reply
Old Aug 3, 2021 | 08:44 PM
  #13  
lkelly's Avatar
lkelly
Thread Starter
Navigator
 
Joined: Aug 2021
Posts: 9
Likes: 1
Default

Originally Posted by C5 Diag
Well this is my voltage drop check…battery positive to O2 heater fuse with key ON…I’m seeing 0.13 volts…did you check both test points or removed it and made sure it wasn’t blown or checked it with the meter ??…if you’re showing 12 volts zero voltage is getting across the switch…if I were you I’d take a crash course in electrical testing or find yourself a good “auto electric” shop in your area that you can trust…with these cars getting 20 years old you WILL have problems down the road !!…if you can buy yourself a decent DVOM. If you decide to change your switch you can get an AC Delco on Rock Auto…that’s where I got mine a few years ago.

Okay, I just pulled the fuse then tested both sides in the relay box... one side read 12V and the other 9V.... This picture is with the fuse in but just to show what my multimeter looks like. lol The right side of the fuse, (one im touching in pic) is the side that reads 12v if I pull the fuse and touch the left side, down in relay box, it reads 9v whereas the right side still reads 12v with the fuse pulled...

Reply
Old Aug 3, 2021 | 09:43 PM
  #14  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,498
Likes: 3,999
From: Cape Coral, Florida
Default

Not necessary to pull the fuse out and check voltage drop down in the box…if you just did it the way I told you that’s good enough !!…if you want to get a second opinion on the diagnosis feel free to take it to a shop…good luck my friend !!…that multimeter must be older than me and I’m old…LOL !!
Reply
Old Aug 3, 2021 | 09:45 PM
  #15  
lkelly's Avatar
lkelly
Thread Starter
Navigator
 
Joined: Aug 2021
Posts: 9
Likes: 1
Default

Going to order a new ignition switch tomorrow and hopefully install it this week and see if that resolves the issues! I will keep you posted! Thanks for the help!
Reply
Old Aug 4, 2021 | 08:21 AM
  #16  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,498
Likes: 3,999
From: Cape Coral, Florida
Default

Originally Posted by lkelly
Going to order a new ignition switch tomorrow and hopefully install it this week and see if that resolves the issues! I will keep you posted! Thanks for the help!
The only thing you have to know is how to remove the lock cylinder from the switch...pic is from the FSM.

Reply
Old Aug 4, 2021 | 11:50 AM
  #17  
helga203's Avatar
helga203
Le Mans Master
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2010
Posts: 6,002
Likes: 722
Default

Originally Posted by C5 Diag
Not necessary to pull the fuse out and check voltage drop down in the box…if you just did it the way I told you that’s good enough !!…if you want to get a second opinion on the diagnosis feel free to take it to a shop…good luck my friend !!…that multimeter must be older than me and I’m old…LOL !!
i was thinking the same.
Reply
Old Aug 8, 2021 | 05:50 PM
  #18  
lkelly's Avatar
lkelly
Thread Starter
Navigator
 
Joined: Aug 2021
Posts: 9
Likes: 1
Default

Originally Posted by C5 Diag
The only thing you have to know is how to remove the lock cylinder from the switch...pic is from the FSM.
New ignition switch installed. HVAC is working!!! Check engine light is off, ABS/EBCM light still on but I’ll worry about that another day! AC feels good! Thanks!!
Reply
Old Aug 8, 2021 | 08:39 PM
  #19  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,498
Likes: 3,999
From: Cape Coral, Florida
Default

2001 ignition switch R&R on the South Main Auto YouTube channel just dropped an hour ago…poor Eric O was frustrated !!




Last edited by C5 Diag; Aug 8, 2021 at 08:39 PM.
Reply

Get notified of new replies

To HVAC not working





All times are GMT -4. The time now is 06:14 PM.

story-0
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-1
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-2
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-3
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-4
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-5
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-6
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-7
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-8
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-9
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE