C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Headlight door motors

Thread Tools
 
Search this Thread
 
Old Nov 14, 2021 | 02:36 AM
  #1  
Rob Louthan's Avatar
Rob Louthan
Thread Starter
8th Gear
 
Joined: Feb 2018
Posts: 8
Likes: 0
From: Salem Oregon
Default Headlight door motors

Just bought a 2004 and the first time I turned off the headlights they made a horrible grinding sound.
I replaced both plastic gears with brass gears and they no longer grind, BUT, when I turn the lights on and the doors open, I can hear and feel the motors still trying to run. Is there something that is supposed to tell the motors to stop when the doors are fully open or closed?
Reply
Old Nov 14, 2021 | 03:04 AM
  #2  
MrMcE's Avatar
MrMcE
Le Mans Master
 
Joined: Sep 2021
Posts: 8,342
Likes: 489
From: WI
Default

The motors run until the lids hit a physical stop and stall the motor. Headlight control module detects the stall and stops the signal.
Given that, it's possible your headlight control module is defective.
Reply
Old Nov 14, 2021 | 02:19 PM
  #3  
Rob Louthan's Avatar
Rob Louthan
Thread Starter
8th Gear
 
Joined: Feb 2018
Posts: 8
Likes: 0
From: Salem Oregon
Default

Originally Posted by MrMcE
The motors run until the lids hit a physical stop and stall the motor. Headlight control module detects the stall and stops the signal.
Given that, it's possible your headlight control module is defective.
thank you! that's exactly what I was looking for. I'll check into it
Reply
Old Nov 14, 2021 | 02:36 PM
  #4  
MrMcE's Avatar
MrMcE
Le Mans Master
 
Joined: Sep 2021
Posts: 8,342
Likes: 489
From: WI
Default

Could also be that the gears are slipping so you don't hear them grinding, because if they keep spinning then the motor isn't stalling
Reply
Old Nov 14, 2021 | 02:40 PM
  #5  
Smoken1's Avatar
Smoken1
.
Supporting Lifetime Gold
10 Year Member
St. Jude 10 Year Donor
Liked
Community Favorite
 
Joined: Apr 2013
Posts: 5,046
Likes: 1,160
From: Oregon
St. Jude Donor '14-'15-'16-'17-'18-'19-'20-'21-'22-'23
Default

Are the rubber bump stops still there?
Reply
Old Nov 15, 2021 | 10:45 PM
  #6  
Ed Ramberger's Avatar
Ed Ramberger
Drifting
15 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2008
Posts: 1,697
Likes: 493
From: Denver, NC
Default

Originally Posted by Smoken1
Are the rubber bump stops still there?
^^That right there
Reply
Old Nov 15, 2021 | 10:59 PM
  #7  
Rob Louthan's Avatar
Rob Louthan
Thread Starter
8th Gear
 
Joined: Feb 2018
Posts: 8
Likes: 0
From: Salem Oregon
Default

Originally Posted by MrMcE
Could also be that the gears are slipping so you don't hear them grinding, because if they keep spinning then the motor isn't stalling
nope, new brass gears, no slipping. Motors stop once lights are open but you can hear them still trying to turn.
Reply
Old Nov 15, 2021 | 11:18 PM
  #8  
Rob Louthan's Avatar
Rob Louthan
Thread Starter
8th Gear
 
Joined: Feb 2018
Posts: 8
Likes: 0
From: Salem Oregon
Default

Originally Posted by Smoken1
Are the rubber bump stops still there?
yeah, they're all there
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

2027 Chevrolet Silverado 1500 First Look: Everything You NEED to Know!

 Michael S. Palmer
story-1

5 Best & 5 Worst Corvette Daily Drivers

 Joe Kucinski
story-2

The Headlights of Every Corvette Generation Explained

 Joe Kucinski
story-3

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-4

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-5

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-6

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-7

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-8

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-9

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
Old Nov 15, 2021 | 11:25 PM
  #9  
Ed Ramberger's Avatar
Ed Ramberger
Drifting
15 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2008
Posts: 1,697
Likes: 493
From: Denver, NC
Default

Originally Posted by Rob Louthan
yeah, they're all there
If sure all are there - look for them being notched from years of stopping. If notched they can be flipped around.

How long do they attempt to run for?
Reply
Old Nov 16, 2021 | 07:56 AM
  #10  
jdmvette's Avatar
jdmvette
Night Owl for life
Supporting Lifetime
20 Year Member
All Eyes On Me
Shutterbug
Top Answer: 5
 
Joined: Nov 2003
Posts: 24,739
Likes: 4,569
From: Bugs Bunny should'a made a left turn here
Default

If all else fails, just get a pair of new motors for $55 each

Amazon Amazon

I've done the brass gear thing in the past but the motors themselves seem to get rough over time. When I popped in brand new motors the difference in sound and smoothness of the actuation was noticable.
Reply

Get notified of new replies

To Headlight door motors





All times are GMT -4. The time now is 09:23 AM.

story-0
2027 Chevrolet Silverado 1500 First Look: Everything You NEED to Know!

Slideshow: Is the 2027 Chevrolet Silverado 1500 the best Silverado yet?

By Michael S. Palmer | 2026-06-16 08:01:12


VIEW MORE
story-1
5 Best & 5 Worst Corvette Daily Drivers

Slideshow: 5 best and 5 worst Corvette daily drivers

By Joe Kucinski | 2026-06-15 10:32:13


VIEW MORE
story-2
The Headlights of Every Corvette Generation Explained

Slideshow: The headlights of every Corvette generation explained

By Joe Kucinski | 2026-06-15 10:17:14


VIEW MORE
story-3
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-4
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-5
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-6
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-7
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-8
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-9
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE