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Cut cowl for Oil Pressure sensor

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Old Dec 8, 2021 | 10:46 AM
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Default Cut cowl for Oil Pressure sensor

Hello All,

Has anyone cut the cowl on their C5 in order to replace the oil pressure sending unit but made the cut piece so it can easily be taken off and on in case it fails again? Like with weather stripping or something? Don't feel like taking off the intake manifold again.

Would also be nice in order to see the cam sensor and PCV hoses back there.
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Dec 11, 2021, 02:14 PM
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Originally Posted by Alley Oop
Where can you buy an oil sensor relocation kit for a C5? Don't have any at Summit.
Thanks in advance.
You make your own



Old Dec 8, 2021 | 12:25 PM
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I would bite the bullet and pull the Manifold one more time, but this time install an oil sensor relocation kit. Once installed, you never have to remove the manifold or cut the cowl to get to the sensor. Its simply a braided hose that threads into the sensor location. It extends out to the open part of the engine bay, and the sensor threads into the end of it.

Im sorry but i dont have any links ready, but they are available everywhere.
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Old Dec 9, 2021 | 10:54 AM
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Originally Posted by 2003_Coupe
I would bite the bullet and pull the Manifold one more time, but this time install an oil sensor relocation kit. Once installed, you never have to remove the manifold or cut the cowl to get to the sensor. Its simply a braided hose that threads into the sensor location. It extends out to the open part of the engine bay, and the sensor threads into the end of it.

Im sorry but i dont have any links ready, but they are available everywhere.
I agree. IMHO, cutting the cowl is just a cobble job. That is my opinion, but I'm sure many here feel the same way.....
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Old Dec 9, 2021 | 11:15 AM
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Not sure if I could convince myself to put holes in my car but if I were to modify the cowl for quick access I would definitely seal it with a grommet like this one:

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Old Dec 9, 2021 | 11:17 AM
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It literally takes about 15 minutes to take an intake manifold off of one of these cars.

Ok maybe an hour if you are inexperienced.
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Old Dec 9, 2021 | 12:19 PM
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Also keep in mind that the cowl is one of the many discontinued parts for replacement. For this reason, if i were looking to buy another C5, a hole in the cowl would be a deal breaker. Its in a pretty noticable spot too. Its just one of those things that is unanimously cringey.
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Old Dec 9, 2021 | 12:31 PM
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Originally Posted by 2003_Coupe
, if i were looking to buy another C5, a hole in the cowl would be a deal breaker. Its in a pretty noticable spot too. Its just one of those things that is unanimously cringey.







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Old Dec 9, 2021 | 12:42 PM
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Originally Posted by Mr. Black
It literally takes about 15 minutes to take an intake manifold off of one of these cars.

Ok maybe an hour if you are inexperienced.
Agree 100%. If there's an easier to remove intake out there, I haven't seen it......
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Old Dec 9, 2021 | 02:53 PM
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Originally Posted by Mr. Black





Thats a much better reason to hack the cowl than a sensor 😂
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Old Dec 9, 2021 | 06:47 PM
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Originally Posted by feeder82
Thats a much better reason to hack the cowl than a sensor 😂
Lol, agreed!
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Old Dec 9, 2021 | 08:01 PM
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sensor replacement is do-able without pulling intake or cutting holes
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Old Dec 10, 2021 | 09:47 AM
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I did it - saved the piece that came out and put it back with some clear silicone - no issues - other than cleaning up the mess from when I cut into it with the dremel tool
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Old Dec 10, 2021 | 10:49 AM
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I try to avoid doing any permanent damage to collectable cars.
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Old Dec 10, 2021 | 11:08 AM
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Originally Posted by 68Malibu383
I try to avoid doing any permanent damage to collectable cars.
While I get what you're saying these cars are not truly collectable. C5s are the definition of mass produced.
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Old Dec 10, 2021 | 11:30 AM
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I have to change mine soon. It failed yesterday night. Would it be Nebuchadnezzar (my phone auto corrected that wtf 😅 ) for me to document the process of properly replacing the oil pressure sensor for the forum?
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Old Dec 10, 2021 | 11:34 AM
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+1 for removing the intake manifold and doing a sensor relocation.
Another advantage to relocation is that vibration and heat levels seen by the sensor will be somewhat reduced compared to the the stock location. With any luck this should lead to prolonged sensor life.

If anyone is interested, I can try to dig up a post I made at one point which includes a parts list and picture(s).
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Old Dec 10, 2021 | 02:45 PM
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I have my intake off now for another reason, so now would be a good time to do the relocation of the sensor. Where are you guys putting your relocated sensor? Zip tie to the fuel rail or some other location?
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Old Dec 10, 2021 | 02:57 PM
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Originally Posted by Kubs
I have my intake off now for another reason, so now would be a good time to do the relocation of the sensor. Where are you guys putting your relocated sensor? Zip tie to the fuel rail or some other location?
In my case, it's zip tied to the fuel rail. In the pic below the sensor attaches to the blue fitting. The wire harness reaches this spot nicely. And the best part is that it's hidden by the beauty cover aside from a little tail of the SS braided line coming out near the firewall.


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Old Dec 10, 2021 | 08:12 PM
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Originally Posted by MillennialSnowflake
I have to change mine soon. It failed yesterday night. Would it be Nebuchadnezzar (my phone auto corrected that wtf 😅 ) for me to document the process of properly replacing the oil pressure sensor for the forum?
Bring it!
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Old Dec 11, 2021 | 01:20 AM
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First time i pulled my intake to do it, it took 25 minutes...3 days later i did it again to replace the new sensor and put on new intake gaskets...took 20 to pull. Good time to check springs and do some cleanup, vc gaskets.



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