C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
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Old Apr 19, 2023 | 11:43 AM
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Hi,
I am new to the forum and excited to share ideas and problem solving with all of you.
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Old Apr 19, 2023 | 11:45 AM
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I have a 2004 C5 and my passenger headlight does not come up when i turn on my lights. If I turn the manual **** just a couple of turns and turn on the lights it pops up and it works fine for a day or two. Is there an adjustment I need to make? The motor seems to be working fine.

Last edited by rexman8455@gmail.com; Apr 19, 2023 at 12:20 PM.
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Old Apr 19, 2023 | 12:10 PM
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Welcome to the forum.

Wait for a moderator or administrator to move this to the C5 forum for you.
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Old Apr 19, 2023 | 12:11 PM
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Moved to C5 Tech for assistance with Post #2.
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Old Apr 19, 2023 | 12:11 PM
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Moving
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Old Apr 19, 2023 | 12:19 PM
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Welcome to the forum! There is more than likely an issue with the plastic gear in the headlight motor beginning to strip. This is a very common problem. There are several options to fix it. You can actually buy a whole new motor for pretty cheap. The other option would be to order a metal gear replacement kit, and replace the gear in your existing motor. Good luck!
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Old Apr 19, 2023 | 12:53 PM
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Welcome!
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Old Apr 19, 2023 | 01:17 PM
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Welcome
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Old Apr 19, 2023 | 02:24 PM
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Welcome !!
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Old Apr 19, 2023 | 02:24 PM
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Check out this video (skip to 5:30) and he discusses the headlight motor gear issue and how to rebuild

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Old Apr 19, 2023 | 02:44 PM
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Welcome to the C5 forum.
Before doing any replacing and because of the intermediate working, I suggest disconnecting the headlight motor from the the control module connector to make sure all the connectors are tight fitting and corrosion free.
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Old Apr 20, 2023 | 07:47 AM
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Welcome to the asylum...

Post up some pics of your C5 when you get a chance - we need constant reminders of what they look like!
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Old Apr 20, 2023 | 11:23 AM
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This is exactly what mine does and friends. Its been doing this for 10yrss. If u dont heard a grinding noise most likely its ur bumpers stops. There 4 of them. Theres cheap hard one out there that suk. I cant find the gm soft rubber ones. Friend made up 4 bumpers and worked for about 6 to 7 months but it doesn't happen all the time. Just if the car sits 3 to 4. Hope tthis helps

And every once in a great will the pass side does it. But turn of the nonb and that go for yrs. But like they said might be adjustment in ur case.

Last edited by 666lisa; Apr 20, 2023 at 11:58 AM.
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Old Apr 20, 2023 | 01:32 PM
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Welcome and enjoy!

Might want to trim the email address before you get scam mail
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Old Apr 21, 2023 | 11:09 AM
  #15  
rexman8455@gmail.com's Avatar
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Thanks, I have replace both gears and there is no grinding noise. I just seems to randomly not want to come up.
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Old Apr 21, 2023 | 12:15 PM
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Originally Posted by rexman8455@gmail.com
Thanks, I have replace both gears and there is no grinding noise. I just seems to randomly not want to come up.
Try moving ur bumpers around because they weir and just by moving them just might pushed on the different part of the bumper. Got nothing to lose. Seems like ur not getting anywhere. Google where there located. There's 4, Doesn't hurt. except if the light actives for some reason and don't wont to disconnect the battery.
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