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Axle replacement insanity

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Old Aug 20, 2024 | 07:54 PM
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Default Axle replacement insanity

Loosing my mind... chasing rear axle popping, when accelerating or letting off the throttle. It is only from the driver-side axle, see below...
I had to replace my driver side axle. I messed-up the shaft threads. I bought the most expensive axle replacement from Rock Auto, CARDONE 661374. It started this weird popping noise after about 3 months of use. I tried to go through the Rock Auto warranty replace process.. it was a train wreck and basically points you to the manufacturer, who does not know you have purchased their product (caveat emptor).
So I purchased another from Advance Auto (CARQUEST). It is doing the exact same thing.
I know I am not the only C5 owner facing this... Looking for what others have done.

...any help would be greatly appreciated.

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Old Aug 20, 2024 | 11:00 PM
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FWIW, I purchased two new axles from NAPA and have no issues in the two months they have been installed.
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Old Aug 20, 2024 | 11:32 PM
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Originally Posted by Pipedream
Loosing my mind... chasing rear axle popping, when accelerating or letting off the throttle. It is only from the driver-side axle, see below...
I had to replace my driver side axle. I messed-up the shaft threads. I bought the most expensive axle replacement from Rock Auto, CARDONE 661374. It started this weird popping noise after about 3 months of use. I tried to go through the Rock Auto warranty replace process.. it was a train wreck and basically points you to the manufacturer, who does not know you have purchased their product (caveat emptor).
So I purchased another from Advance Auto (CARQUEST). It is doing the exact same thing.
I know I am not the only C5 owner facing this... Looking for what others have done.

...any help would be greatly appreciated.

Did you grease the splines between the axle and the hub? Check out the ultimate DIY sticky for popping axle fix.

Popping rear axle fix
https://www.corvetteforum.com/forums...post1563995880
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Old Aug 21, 2024 | 03:26 AM
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Originally Posted by Johnny Hardcore
Did you grease the splines between the axle and the hub? Check out the ultimate DIY sticky for popping axle fix.

Popping rear axle fix
https://www.corvetteforum.com/forums...post1563995880
This.
They need grease.
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Old Aug 21, 2024 | 08:07 AM
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Pipedream
I got the new one from NAPA for right rear a couple of years ago. No problems. My research suggested the cardone ones were crapola.
VS
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Old Aug 21, 2024 | 08:38 AM
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NCV 94-0462 is the Napa part number for the half shaft if you need it.
VS
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Old Aug 21, 2024 | 03:37 PM
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Thanks to all who replied!

...guess I will start with greasing the shaft splines and see what that gets me. Here's hoping
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Old Aug 21, 2024 | 10:10 PM
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Originally Posted by Pipedream
Thanks to all who replied!

...guess I will start with greasing the shaft splines and see what that gets me. Here's hoping
Good luck! There are really good odds the grease is what it needs. Hopefully you get lucky. I never had to deal with this issue myself after swapping axles, hubs and two rears. But it's happened enough to so many others it's listed on the ultimate DIY sticky list. Let us know how it goes.
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Old Aug 24, 2024 | 01:13 PM
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Soooo....

I greased the axle splines per the "Popping Axle" sticky, and the popping is gone. It was popping pretty loudly so I knew immediately it resolved the issue.

Thank to all who offered advice.

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Old Aug 25, 2024 | 02:55 PM
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Fantastic! Glad to hear you are back in the game!
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