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243 Head swap/ Alternator Clearance

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Old Jan 30, 2025 | 09:58 PM
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Default 243 Head swap/ Alternator Clearance

I'm buttoning up a cam/head/exhaust swap on my 03 convertible and have run across a clearance issue putting the alternator back on. Using the valve covers from the 243 heads I bought, the mounts are a little lower than the ls1 valve covers. I guess I could put the LS1 back on..... don't want to tackle relocation right now. Anyone else run into this and have a clever solution?
LS1 valve cover
LS1 valve cover
243 Valve Cover
243 Valve Cover

Last edited by drummer0901; Jan 30, 2025 at 10:00 PM. Reason: misspelling
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Old Jan 30, 2025 | 10:24 PM
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It is the alternator bracket that is hitting the valve cover?
Get a die grinder after it.
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Old Jan 30, 2025 | 10:27 PM
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No, the whole coil bracket is 1" or 2 lower, and the rear of the altenator hits the #1 coil pack
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Old Jan 31, 2025 | 07:55 AM
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It looks like the valve cover is upside down or on the wrong sides.
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Old Jan 31, 2025 | 08:02 AM
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Originally Posted by drummer0901
No, the whole coil bracket is 1" or 2 lower, and the rear of the altenator hits the #1 coil pack
It would help if you posted a picture of the drivers valve cover with the same complete view as the top picture.
Where did the new valve covers come from? Why did you not just use the LS1 valve covers? What relocation?

Last edited by lucky131969; Jan 31, 2025 at 08:12 AM.
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Old Jan 31, 2025 | 08:10 AM
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Originally Posted by Ltngdrvr
It is the alternator bracket that is hitting the valve cover?
Get a die grinder after it.
Come on.
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Old Jan 31, 2025 | 08:32 AM
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Originally Posted by drtyTshrt
It looks like the valve cover is upside down or on the wrong sides.
I don’t think it’s possible
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Old Jan 31, 2025 | 09:14 AM
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Originally Posted by lucky131969
It would help if you posted a picture of the drivers valve cover with the same complete view as the top picture.
Where did the new valve covers come from? Why did you not just use the LS1 valve covers? What relocation?
the early 97-98 LS1 engines have heads with perimeter bolts for the valve covers.
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Old Jan 31, 2025 | 09:21 AM
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Originally Posted by drtyTshrt
It looks like the valve cover is upside down or on the wrong sides.
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Old Jan 31, 2025 | 09:22 AM
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Originally Posted by DanielW
the early 97-98 LS1 engines have heads with perimeter bolts for the valve covers.
Ok, but OP has a 2003, and his top pic shows center bolt. ....
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Old Jan 31, 2025 | 09:43 AM
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Default Problem Solved

I was trying to keep the 243 valve covers with the 243 heads, it looks like the most economical solution is to use 1 241 cover (driver) and 1 243 cover (passenger)

Here is requested pic of the same perspective, along with the 2 valve covers side by side. No the valve cover is not upside down, nor do I want to grind away at something that should fit. Now should I plug the large pvc hole or tie it to the passenger valve cover and throttle body for the clean side?


Top valve cover is from the 243 heads, bottom is original 241
Top valve cover is from the 243 heads, bottom is original 241
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Old Jan 31, 2025 | 09:52 AM
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Not sure, I think a Malibu SS, not sure what year. I tried to use the original LS1, but the baffles on the passenger side would not fit with the BTR trunion upgrade. I later knocked them out before discovering the LS6 valley mod with my catch can. So rather than replacting the original PCV system and a valve cover (with baffles) I did the LS6 valley mod. I think it will look cleaner too
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Old Jan 31, 2025 | 09:53 AM
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In my .02, if the original LS1 covers cleared this same alternator, just run them. Simple solution. No point in . When buying used heads with a pair of used covers, who knows what heads the covers came off. It looks like the bosses that the coil packs bolt to are taller on one cover than the other. Hard to tell at this point. They are obviously cast in different locations. If you really must try the "243" covers (IF that's what they are), check the part# on them, and see if they are in fact for 243 heads. I'm guessing they are not. Best of luck to you....
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Old Jan 31, 2025 | 10:01 AM
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Thank you for your reply. I'll check the part number on the valve covers.

They are in fact 243 heads, Sent them out to TSP to have them ported.
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Old Jan 31, 2025 | 10:04 AM
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No idea. That "LS6" valve cover boss configuration is unlike any I have seen for any LS1, 2, 6....including LQ4 and LQ9 configurations. Even the PCV barb connection is unique.

There should be a part number cast into the inside of the valve cover. Take a pic of that please.
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Old Jan 31, 2025 | 10:22 AM
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I believe that is a later valve cover off something other than a C5 Corvette, the surface the valve cover seals against is the same across the cathedral port heads excluding the early perimeter bolts obviously.

I didn't know the bosses for the coil bracket changed with the valve cover but, the factory covers off your 241s will work.

The PCV valve became integrated into the valve cover later on.

https://bobistheoilguy.com/forums/th...nstall.251305/
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Old Jan 31, 2025 | 10:36 AM
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Originally Posted by lucky131969
No idea. That "LS6" valve cover boss configuration is unlike any I have seen for any LS1, 2, 6....including LQ4 and LQ9 configurations. Even the PCV barb connection is unique.

There should be a part number cast into the inside of the valve cover. Take a pic of that please.
The covers on my LS7 have that same PVC metal barb. However, they were purchased used at a performance shop (now LPE, Wixom, Michigan), that was big on GM parts, and are GM covers. So I don't know what they are from. But I have no fitment issues with my alternator on my 2000 C5. But then again, they're C5 coil packs and are mounted on an LS7 block and heads. It is very tight for clearance between the coil pack and alternator. In fact, I have to loosen the alternator and remove the Serpentine belt to remove the coil pack. But there's no interference......
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Old Jan 31, 2025 | 10:41 AM
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Originally Posted by 93Polo
I believe that is a later valve cover off something other than a C5 Corvette, the surface the valve cover seals against is the same across the cathedral port heads excluding the early perimeter bolts obviously.

I didn't know the bosses for the coil bracket changed with the valve cover but, the factory covers off your 241s will work.

The PCV valve became integrated into the valve cover later on.

https://bobistheoilguy.com/forums/th...nstall.251305/
Not split hairs, but there is no valve in the late models......just a controlled orifice. Also has a different valley cover.
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Old Jan 31, 2025 | 01:20 PM
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Looks like a Malibu, LS4 5.3 from a quick ebay search.
Looks like a Malibu, LS4 5.3 from a quick ebay search.
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Old Jan 31, 2025 | 01:23 PM
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Originally Posted by drummer0901
Looks like a Malibu, LS4 5.3 from a quick ebay search.
Looks like a Malibu, LS4 5.3 from a quick ebay search.

Well, there is your answer....
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