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Blower motor issue

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Old Aug 14, 2025 | 12:17 PM
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Default Blower motor issue

I have a 1999 Corvette with the standard manual temperature control unit featuring a 0 till 5 blower speed switch. Currently, the blower only works when set to 5, while settings 1 till 4 have stopped functioning over the past week. The motor was squeaking occasionally before this issue began, but the noise often stopped when the switch was adjusted to a higher or lower setting.

Questions:
1) since the blower motor still runs on full speed I think it is still ok, do you agree?
2) I suspect the motor control unit or the switch, what is likely not working?
3) I guess I ned to oil the motor a bit to prevent the squeaking, do you agree?

regards,
Rob.
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Old Aug 14, 2025 | 12:34 PM
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Originally Posted by Rob Musquetier

Questions:
1) since the blower motor still runs on full speed I think it is still ok, do you agree?
No. The corrosion has most like built up in the motor causing friction so it will only function with a full 12 volts.

Originally Posted by Rob Musquetier
2) I suspect the motor control unit or the switch, what is likely not working?
You can evaluate this with a DMM at the blower motor resistor and blower motor connector.

Originally Posted by Rob Musquetier
3) I guess I ned to oil the motor a bit to prevent the squeaking, do you agree?
Some have had success with drilling a hole in the assembly and adding oil. Your mileage may vary. It depends on how much rust is built up or bearing degradation.




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Old Aug 15, 2025 | 01:36 AM
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Thanks, this is great info. I understand from the circuit diagram above that also the blower motor relay on the control board could be toasted.

Last edited by Rob Musquetier; Aug 15, 2025 at 01:52 AM.
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Old Aug 15, 2025 | 07:41 AM
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Originally Posted by Rob Musquetier
Thanks, this is great info. I understand from the circuit diagram above that also the blower motor relay on the control board could be toasted.
Not likely, because the blower works on high, and that is the relay energized position. Again, very quick voltage checks will isolate quickly.
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Old Aug 15, 2025 | 07:50 AM
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Ok, I'll do some investigation this weekend and let you know any findings...

Last edited by Rob Musquetier; Aug 15, 2025 at 08:16 AM.
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Old Aug 15, 2025 | 08:15 AM
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Originally Posted by Rob Musquetier
Ok, I'll do some investigation this weekend andlet you know any findings...
Be thankful you have manual A/C.....this circuit is basically that same operation that cars were using 50 years ago.
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Old Aug 29, 2025 | 03:21 AM
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I have been able to fix the issue. The conclusion the fan motor was sort of shot drawing too much current which melted the resistors for the 1 till 4 setting.

I ordered both a new resistor circuit and a new fan. The resistor circuit arrived first but when I attached it and switched to a 1 till 4 setting it soon started to smell like burned plastics. I stopped using the 1 till 4 settings again (only used 5) and waited for the new blower motor to arrive.

Once the new blower motor arrived I swap it in the car and all worked as intended (no more smelly plastic odors and properly working 1 - 4 fan speed).
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