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2003 ZO6 Headlight Issues

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Old Feb 23, 2026 | 08:07 PM
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Default 2003 ZO6 Headlight Issues

My headlights pop up at random alot, even when they are off. Usually I need to talk on them or open the hood and drop it for them to go down. Any input on the possible issue? By the way I already cleaned the grounds associated with the headlights.
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Old Feb 23, 2026 | 08:22 PM
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gears or bumpers worn out ???
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Old Feb 23, 2026 | 08:51 PM
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Yes check the bumpers. One I likely worn if out of place.

you can move one from the back to the worn one till you get replacements.

Rodneydicman.com is the best replacement.
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Old Feb 24, 2026 | 08:48 PM
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^

And moved to C5 Tech.
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Old Apr 24, 2026 | 01:21 AM
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Bumpers are fine but still having the popping up randomly issues. Also, the head light motors still spin after the actuation is done. Could it be a bad headlight module?
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Old Apr 24, 2026 | 09:10 AM
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Most likely the plastic gears are stripped.
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Old Apr 24, 2026 | 09:02 PM
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Probably. I got some brass gears I'm putting in this weekend.
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