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Cylinder sizes are all different....

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Old Dec 9, 2003 | 02:44 PM
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Default Cylinder sizes are all different....

Has anyone heard of this? I have my engine at a VERY reputalbe machine shop and they told me that these LS1 blocks sometimes have different bore sizes in the same engine. There are three different piston sizes to go with that also. NE ways they are going to make my bores all the same and it will basically be blueprinted...I cant wait!!
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Old Dec 9, 2003 | 03:01 PM
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Default Re: Cylinder sizes are all different.... (Jackal)

Normal manufacturing tolerances may result in bores that differ slightly from cylinder to cylinder, but I doubt that the differences will exceed a thousandth of an inch (.001"). Blueprinting eliminates these relatively loose tolerances, which also apply to virtually every other dimension in the engine.
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Old Dec 9, 2003 | 08:12 PM
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Default Re: Cylinder sizes are all different.... (Jackal)

i have been to the corvette engine factory and the bores are "air gauged "for diameter and the cylinder are marked and the correct diameter piston is installed in the cylinder.
Has anyone heard of this? I have my engine at a VERY reputalbe machine shop and they told me that these LS1 blocks sometimes have different bore sizes in the same engine. There are three different piston sizes to go with that also. NE ways they are going to make my bores all the same and it will basically be blueprinted...I cant wait!!
:chevy
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Old Dec 9, 2003 | 09:26 PM
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Default Re: Cylinder sizes are all different.... (clem zahrobsky)

They said that from their size matching I gained about 2 ci. heh
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Old Dec 9, 2003 | 10:11 PM
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Default Re: Cylinder sizes are all different.... (Jackal)

:skep:
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Old Dec 9, 2003 | 10:37 PM
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Default Re: Cylinder sizes are all different.... (SpinMonster)

:skep:
:iagree: I very highly doubt that. It would be extremely more complicated to manufacture and there is no benefit AFAIK for doing that. I would consider getting a different opinion.
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Old Dec 10, 2003 | 10:37 AM
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Default Re: Cylinder sizes are all different.... (Jackal)

The factory can afford machining that does all 4 bores on one side at once (or all 8 at once if they so choose). Using 4(8) boring tools simultaneously can lead to different boore sizes. Even if the use a guage and rest the tools to identical specs each hour (day) by the end of the hour (day) the tooling will be 'differnet' than at the start. Since the factory make so many engines , it is easy for them to simply mix and match parts to the correct tollerance. This is also why blueprinting shops redo every critical piece of machining in the block!
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Old Dec 10, 2003 | 12:01 PM
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Default Re: Cylinder sizes are all different.... (Mitch Alsup)

wouldnt this make the engine unbalenced?
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Old Dec 10, 2003 | 12:10 PM
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Default Re: Cylinder sizes are all different.... (C4kid94)

the engine gets a final balance after assy. :chevy
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Old Dec 10, 2003 | 12:37 PM
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Default Re: Cylinder sizes are all different.... (Mitch Alsup)

The factory can afford machining that does all 4 bores on one side at once (or all 8 at once if they so choose). Using 4(8) boring tools simultaneously can lead to different boore sizes. Even if the use a guage and rest the tools to identical specs each hour (day) by the end of the hour (day) the tooling will be 'differnet' than at the start. Since the factory make so many engines , it is easy for them to simply mix and match parts to the correct tollerance. This is also why blueprinting shops redo every critical piece of machining in the block!
Yes. Actually it's the honing that determines the final size. Each hone takes about the same number of strokes and removes about the same material, so as you said, the bored size variance gives some final size variance even if they use in-process gaging. Piston-to-wall fits are so close and so critical that selective fits are used. In effect, this is factory "blueprinting" to get the design clearances.

My question for the "blueprint" shop is are they changing pistons, or just increasing the piston-bore clearance on the stock pistons? Why?

As to gaining 2 cubes: It would take about .011 overbore on all cylinders to get that much. You'd definitely need new pistons. Isn't the first oversize LS1 piston about 0.2 mm or about .008 in. ? That's close to 2 cubes.

My $.02.
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Old Dec 10, 2003 | 06:37 PM
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Default Re: Cylinder sizes are all different.... (OldSStroker)

Yes they are oversize pistions, and they know what they are doing. he has built engines for Nascar, indy, and all kinds of drag cars.
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Old Dec 12, 2003 | 09:26 PM
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Default Re: Cylinder sizes are all different.... (Jackal)

Yes they are oversize pistions, and they know what they are doing. he has built engines for Nascar, indy, and all kinds of drag cars.
Then there is a good chance they have noticed the "various size bore" thing on other stock OEM engines over the years. If they've ever done a 60's vintage Pontiac, ask if they've seen the letters A thru K stamped above each bore on the deck. That's the factory bore size with each letter equal to about .0003 difference in size (1/3 of a thousandth).

So did you go .010 over?


[Modified by OldSStroker, 1:27 AM 12/13/2003]
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Old Dec 14, 2003 | 10:03 PM
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Default Re: Cylinder sizes are all different.... (OldSStroker)

I believe it was .010 over yes.
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