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gas tank - stripped screw!

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Old Nov 7, 2004 | 01:18 PM
  #1  
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Default gas tank - stripped screw!

In upgrading the fuel system to handle the additional demand for a supercharger, one of the six screws that hold the sender ***'y in place got stripped.

This is a very funky setup, requiring 60 in-lbs of torque to hold the sender and gasket in place. The rebuild kit includes bolts with heads that shear off when the right torque is reached.

So, any ideas on how to fix this? The metal the screws mate to is rather thin, and the gasket appears to need equal pressure to seal correctly (making epoxy a questionable solution.)

Right now it's looking like a)epoxy the crap out of it and hope it seals, or b) I get to replace the fuel tank.
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Old Nov 7, 2004 | 01:47 PM
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JB weld, works miracles on just about everything.
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Old Nov 7, 2004 | 01:54 PM
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these Screws are _tiny_ with a very fine machine thread...are you suggesting plugging the hole, and retapping?
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Old Nov 14, 2004 | 10:16 AM
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If they are machine screws, maybe helicoils are your best bet?
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Old Nov 14, 2004 | 11:25 AM
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Fix the thread or replace the tank, gasoline is to explosive to screw with epoxy or jb weld.
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Old Nov 14, 2004 | 12:37 PM
  #6  
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Based on a conversation with dad (a boat guy) this kind of thing happens all the time in marine situations. He suggested drilling and tapping the next larger size. I'll give that a shot before pitching the tank for a new one.
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