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Why is diffential break-in so important?

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Old Jan 16, 2005 | 12:26 PM
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Default Why is diffential break-in so important?

I just installed a new DTE 4.10 differential in my car, and I'm in the middle of their required 300 mile easy break-in, and all this easy driving's got me wondering what's different about these aftermarket gears that requires all this extra attention.

Do the OEM manufacturers do any type of break-in on a new differential before the car is delivered? It seems like most new vehichles get test driven hard, and yet I've never heard of one failing. I'm going to do the full break-in, because it was too much work changing the gears to take a chance, but I gotta wonder... Is this new differential any different than the thousands of others on the new car lots?

Last edited by Flareside; Jan 16, 2005 at 03:50 PM.
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Old Jan 16, 2005 | 12:48 PM
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I am under the impression that a NEW Corvette should also be driven very easy during a break in period.
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Old Jan 16, 2005 | 01:00 PM
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Originally Posted by boatboatboat
I am under the impression that a NEW Corvette should also be driven very easy during a break in period.
True, but new Vette owners aren't exactly your average drivers. The vast majority of people that I know don't baby a new car to this extent for this amount of mileage. Heck, I just jumped into every new truck I've ever bought, and driven it normally. Never toasted a differential. I'm just wondering if these aftermarket gears/differentials are, for some reason, more sensitive than a new unit.
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Old Jan 16, 2005 | 02:24 PM
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Some good info related to this in the thread linked below.

http://forums.corvetteforum.com/showthread.php?t=990634
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Old Jan 16, 2005 | 03:39 PM
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Oversimplified...
Your also not comparing a stock differential to a stock-type differential either... When you step into the realm of aftermarket performance and the extreme environment that most of those parts see, it's very easy to understand that one must give any of these parts additional break-in time so that can live up to the added abuses that their subjected to with the increased power output current engine combinations typically produce. Not to mention the MUCH tighter internal tolerances they have as compared to the relative sloppy build of the stock assemblies....

Don't confuse added break-in requirements with weaker durability..... Step back and look at the big picture as a whole and compare apples to apples.


Best Regards,
DTE
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Old Jan 17, 2005 | 05:43 PM
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Originally Posted by DynoTech Engineering
Oversimplified...
Your also not comparing a stock differential to a stock-type differential either... When you step into the realm of aftermarket performance and the extreme environment that most of those parts see, it's very easy to understand that one must give any of these parts additional break-in time so that can live up to the added abuses that their subjected to with the increased power output current engine combinations typically produce. Not to mention the MUCH tighter internal tolerances they have as compared to the relative sloppy build of the stock assemblies....

Don't confuse added break-in requirements with weaker durability..... Step back and look at the big picture as a whole and compare apples to apples.


Best Regards,
DTE
So, I guess the issue is two-fold. First, most of the people running these differentials are putting up big numbers. Unfortunately, I'm still stock under the hood at the moment...

Second, the differential is built to tighter tolerances, so it requires more miles/time to wear in.

Thanks for the clarification!

-Joe
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Old Jan 17, 2005 | 05:48 PM
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No problem Joe!


Best Regards,
Phil- DTE
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