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Flex-fuel conversion (E85)

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Old Nov 7, 2007 | 01:04 PM
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Default Flex-fuel conversion (E85)

Oil is close to $100/barrel. In a year or two E85 may be more widely available and it may be more cost effective, so the question is:

Can a flex-fuel conversion be made on current generation C6s? What changes are required to effect that and what could it cost?
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Old Nov 7, 2007 | 01:33 PM
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Not correctly.

There are companies that will do this for you, but beware. They shortcut the conversion, as it is not even close to the OEM E85 FlexFuel system.

I would not have this conversion done.
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Old Nov 7, 2007 | 01:43 PM
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Originally Posted by calemasters
Not correctly.

There are companies that will do this for you, but beware. They shortcut the conversion, as it is not even close to the OEM E85 FlexFuel system.

I would not have this conversion done.
I just saw a consumer alert local news story on this a week or two ago. They explained that many companies offering conversions of existing gasoline systems to E85 DO NOT make ALL the necessary changes. To properly convert a system to true E85 compatible is cost prohibitive. Beware!
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Old Nov 7, 2007 | 02:09 PM
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Originally Posted by calemasters
Not correctly.

There are companies that will do this for you, but beware. They shortcut the conversion, as it is not even close to the OEM E85 FlexFuel system.

I would not have this conversion done.
Of course not, unless GM offers its own conversion kit at some point.
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Old Nov 7, 2007 | 02:18 PM
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In support of what has already been said, a proper E85 conversion includes changes to the gas tank filler tube and internal changes in the tank itself. There's a lot to be done to do it right. IMO, the cost recovery period would be prohibitive unless your Vette is a daily driver. Then there's the question of whether the changes made in the conversion would somehow impact your ability to meet emissions testing requirements since you would have changed components related to emissions. And lastly, your resale value would take a hit since the reliablity and credibility of the conversion would be at question.

If the market drives more E85 vehicles, GM will respond accordingly.
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Old Nov 7, 2007 | 02:35 PM
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Since 1999, my DD has been an F350 Ford duelly deisel truck (yea, I know, S-T-U-P-I-D !) I don't want to think about how much money I've flushed down the drain in fuel costs. About $600 to $700 a month lately. Most of the time (99.99%) it was just me and the truck. I got fed up last week when it cost $132 to fill that sucker up. I average 6 tanks a month. Went and bought a Saturn Ion on Friday. Filled that little bugger up today. Nine gallons/280 miles/$27 bucks. Do the math. I think the saving's mean new Z06, right?
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Old Nov 7, 2007 | 02:54 PM
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Originally Posted by adias
Oil is close to $100/barrel. In a year or two E85 may be more widely available and it may be more cost effective, so the question is:

Can a flex-fuel conversion be made on current generation C6s? What changes are required to effect that and what could it cost?
E85 may be great stuff, but it is absolutely brutal for corrosion of the fuel system components; basically, all the metal stuff needs to be stainless steel. Not practical to do the conversion "right" on an existing vehicle at a reasonable cost.
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Old Nov 7, 2007 | 03:26 PM
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once the $.50 a gallon fed subsidies for E-85 goes away it will cost as much as gasoline and since flex fuel cars are not optimized in compression ratio for the 105 octane the E-85 is you will loose 15%/20% in fuel mileage. car that are designed to run only on E-85 may do better on MPG
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Old Nov 7, 2007 | 04:04 PM
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Here's a horror story for you.....( since I am old enough to remember it) . Back in the early to mid 70s leaded premium started to be phased out. Our performance cars back then HAD TO have high octane leaded premium or they'd knock themselves to pieces.

You would not believe how fast, on government edict, the leaded premium disappeared! So, with E85 it might not be a question of convenience or price but simply that in some areas we may not even be able to get pure ( or at most 10% ethanol ) gasoline.

Most of the old muscle cars are parked today or have had their compression lowered ( gutted the performance etc ) timing pulled etc. to run on todays junk low octane gasoline.

I really think GM should have made the 08 flexfuel. I know most of your would see it as incomprehensible but it's possible that the fuel required for the C6 and all prior generations of vettes could simply be unavailable at any price soon.
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Old Nov 7, 2007 | 04:04 PM
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I'm going to stay far away from E85. Which isn't hard for me because the nearest station selling it is in Plano, 60+ miles away. The economics of E85 don't make sense when you examine them in any meaningful way. Take away the artificial price supports, factor in the reduced milage and try to extend it to the mass market and it all falls apart.
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Old Nov 7, 2007 | 07:58 PM
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The only thing needed to run e85 is to scale your injector up roughly 30% and a fuel system that can support it. This is due to the faster burn rate of ethanol.
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Old Nov 7, 2007 | 08:16 PM
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Originally Posted by 1QWKLS3
The only thing needed to run e85 is to scale your injector up roughly 30% and a fuel system that can support it. This is due to the faster burn rate of ethanol.
Just curious - How did you come to that conclusion. Information on conversions indicate that a number of fuel system changes are required due to the corrosive nature and otehr attributes of E85. Also, from the EPA web site, they have not certified any E85 conversion kits.
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Old Nov 7, 2007 | 08:53 PM
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Originally Posted by 1QWKLS3
The only thing needed to run e85 is to scale your injector up roughly 30% and a fuel system that can support it. This is due to the faster burn rate of ethanol.
Ethanol doesn't have a faster burn rate than gasoline, but it does have 28% less energy per gallon, so you have to burn 28% more of it to do the same amount of work. The injector size does have to be increased.

That's only the beginning. The entire fuel system has to be modified to tolerate the corrosive properties of alcohol, and to be able to support the higher flow rate required by the lower energy fuel. Tuning has to be changed too, of course. Not only do the fuel tables have to be changed to support a stoichiometric ratio of 9:1, but the timing tables have to be changed to increase spark advance due to the slower ignition (higher octane) of fuel alcohol.
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Old Nov 7, 2007 | 09:06 PM
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Originally Posted by EuroRod
Since 1999, my DD has been an F350 Ford duelly deisel truck (yea, I know, S-T-U-P-I-D !) I don't want to think about how much money I've flushed down the drain in fuel costs. About $600 to $700 a month lately. Most of the time (99.99%) it was just me and the truck. I got fed up last week when it cost $132 to fill that sucker up. I average 6 tanks a month. Went and bought a Saturn Ion on Friday. Filled that little bugger up today. Nine gallons/280 miles/$27 bucks. Do the math. I think the saving's mean new Z06, right?
Duelly deisel or deisel duelly Work on the spelling then the Math.
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Old Nov 8, 2007 | 12:12 AM
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Originally Posted by Rock'n Blue 08
Duelly deisel or deisel duelly Work on the spelling then the Math.
Why the dig? the poster was only trying to interject a thought into the discussion and you apparently were able to understand what he was trying to get across. Also nice use of Math as a proper noun.

Last edited by 71stang99; Nov 8, 2007 at 12:26 AM.
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Old Nov 8, 2007 | 08:48 AM
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Originally Posted by adias
Of course not, unless GM offers its own conversion kit at some point.
No conversions from GM. The FlexFuel GM vehicles are built with the E85 hardware and software. To properly convert a gasoline fuel system to E85, would not be economically feasible.
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Old Nov 8, 2007 | 09:43 AM
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I wont buy any conversion kits (that can be costly) murphy's law anyone?????
Id rather trade my current vette in and get a new one that supports E85. Its better that GM does it since an aftermarket conversion kit will for sure void any warranty.
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