Paging 160 T Stat engineers



Statement: The myth about 160* thermostats
The graph below illustrates the importance of how critical optimum coolant temperature is to the longevity and performance of an internal combustion engine. Cool water makes good horsepower, to a point. Warm water minimizes engine cylinder wear, to a point also.
However, there is a "middle ground" where both optimum performance as well as minimal wear share similar characteristics. That "magic" number lies in the 175-180 degree range, which requires a 180 degree thermostat..
The all too commonly used 160 degree thermostat is way too low to be considered for performance or engine longevity. As the chart illustrates, engine wear increased by double at 160, than at 185 degrees. So then, why do the 160's exist in the first place? The 160's were commonly used in older, open loop cooling systems where only 6 pound radiator caps were used, and low 212 degree boiling points were experienced. In contrast, modern cooling systems can see up wards of 260 degrees in coolant temperature with radiator pressures exceeding 45 pounds. Many early hot rodders found the 160's to be better performing than the 190's, however, the in between "180" appears to satisfy both ends of the spectrum. The correct water temperature is required for the cylinders to achieve a minimum specific temperature in order to allow a fully homogenized Air/Fuel mixture to combust efficiently. Guess what the minimum number is… right! 180 degrees. Even so, you might see some still recommending the lower 160's, for no other reason than to possibly get that last drop of horsepower out, at the high price of dramatically reducing the life of the engine and it's internal components.

Reply: I see 181-185* with my 160* tstat. Tried it in a bucket of water before installing and it started opening between 160-165 or so.
A: You see 181-185 on the DIC and at the back of the motor. You're water temps at the thermostat are still 160. I think you're running too cool the water coming out of the radiator and running through the cooling jackets in the block is too cold. Your motor never gets a chance to get to optimal operating temps before it gets and jolt of cold water, especially that first batch when the thermo opens for the first time, it would be better if the block was a little warmer even if it is 25 degrees.
Reply: I thought it had something to do with the location of the sensor or thermocouple. Probably better then to keep my factory tstat and set the fan to come on sooner. In traffic with the factory tstat I would see 215-217* at idle. Did not like that high. About 199-200 at freeway speed.
A: I run 203 on the highway all the time, I've seen 225 twice in stop and go. That is 188 on the highway at the thermo and 210 in traffic. That is right in these motors ball park of where you want to be. I'd go with the stock thermo if I were you. More damage can and will be done by running that cool and nothing is gained. It's really not hot and I wouldn't worry until you see the temp rise above 230. I never run my fans 100% it's 90% max and that doesn't come on till 205. Stock fan settings are fine as well.


Statement: The myth about 160* thermostats
The graph below illustrates the importance of how critical optimum coolant temperature is to the longevity and performance of an internal combustion engine. Cool water makes good horsepower, to a point. Warm water minimizes engine cylinder wear, to a point also.
However, there is a "middle ground" where both optimum performance as well as minimal wear share similar characteristics. That "magic" number lies in the 175-180 degree range, which requires a 180 degree thermostat..
The all too commonly used 160 degree thermostat is way too low to be considered for performance or engine longevity. As the chart illustrates, engine wear increased by double at 160, than at 185 degrees. So then, why do the 160's exist in the first place? The 160's were commonly used in older, open loop cooling systems where only 6 pound radiator caps were used, and low 212 degree boiling points were experienced. In contrast, modern cooling systems can see up wards of 260 degrees in coolant temperature with radiator pressures exceeding 45 pounds. Many early hot rodders found the 160's to be better performing than the 190's, however, the in between "180" appears to satisfy both ends of the spectrum. The correct water temperature is required for the cylinders to achieve a minimum specific temperature in order to allow a fully homogenized Air/Fuel mixture to combust efficiently. Guess what the minimum number is… right! 180 degrees. Even so, you might see some still recommending the lower 160's, for no other reason than to possibly get that last drop of horsepower out, at the high price of dramatically reducing the life of the engine and it's internal components.

Reply: I see 181-185* with my 160* tstat. Tried it in a bucket of water before installing and it started opening between 160-165 or so.
A: You see 181-185 on the DIC and at the back of the motor. You're water temps at the thermostat are still 160. I think you're running too cool the water coming out of the radiator and running through the cooling jackets in the block is too cold. Your motor never gets a chance to get to optimal operating temps before it gets and jolt of cold water, especially that first batch when the thermo opens for the first time, it would be better if the block was a little warmer even if it is 25 degrees.
Reply: I thought it had something to do with the location of the sensor or thermocouple. Probably better then to keep my factory tstat and set the fan to come on sooner. In traffic with the factory tstat I would see 215-217* at idle. Did not like that high. About 199-200 at freeway speed.
A: I run 203 on the highway all the time, I've seen 225 twice in stop and go. That is 188 on the highway at the thermo and 210 in traffic. That is right in these motors ball park of where you want to be. I'd go with the stock thermo if I were you. More damage can and will be done by running that cool and nothing is gained. It's really not hot and I wouldn't worry until you see the temp rise above 230. I never run my fans 100% it's 90% max and that doesn't come on till 205. Stock fan settings are fine as well.
He's wrong. He's thinking of the thermostat as a switch. It doesn't go full open at 160 and provide a "jolt" of cold water, only a trickle at best at that temp. The motor gets plenty hot before the stat opens enough to provide much flow and cooling. That's why you are seeing 180's, not 160.





On a summer day, with both fans set to go on and a 160 stat, I doubt if many will report a temp at the stat of 160, if they could even accurately measure it there.
1. Other than the opening temperature are 160 and 180 stats the same? i.e.: same size opening and flow characteristics? What is the fully open temp of a 160 vs a 180?
2. If they are the same other than just opening up at a different temperature what is the benefit? If the engine runs at 200 on the hwy with the thermostat open then doesnt it mean it will run at 200 with a 160 or a 180 thermostat with the only difference being that the engine would warm up slower between 160 and 180?
3. From some of the posts I have read it seems that some people feel the 160 will cause their engine to run cooler at normal operating temperature but if they both open at a temperature lower than normal operating temperature it would mean they both are fully open at normal operating temperature. I have seen a few posts where people have questioned why their car still ran at the same temperature after changing to a 160.
4. Is a 160 truly a benefit? Is it a benefit to a stock car or is it something that really only benefits someone with certain other modifications like a cam, headers, supercharger, etc.
So anyway, I am asking because I want to know and believe there are some here that misunderstand what it is that a 160 will do for them.
Last edited by plasticspider; Feb 28, 2008 at 09:13 AM.





It seems to me that the 160 would be a benefit in warmer climates year round and in the summer almost everywhere.
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Here, try this. Go to Autozone, and pick up a cheap tstat. Then, go home and place it in a pot of water on the stove and watch what it does as the water heats up. You see, the tstat operates by a piston which is placed in a wax. The wax has specific properties and at certain temperatures it will expand with heat and push the piston, opening the valve. You'll notice that the valve opens slowly, and will vary how much it opens depending on how hot it is. This is a very basic thermodynamics.
This means that a 160 tstat doesn't mean that your water temperature will always be 160 degrees. Your operating temperature will fully depend on what temperature the tstat starts to open and what temperature it is fully open. Many have witnessed here that with a 160 tstat that their operating temperatures were reduced from about 200+ to around 185 or so. This is reasonable and within the specifications of a well performing engine as described in the original post.



I think you're right on the money there.



GM
First; The t'stat temp is NOT the operating coolant temp. My 160° t'stat gives me 180° hiway and less than 200° heavy traffic in my South Central Texas temps.
Second; The LOWER coolant temp equals more power, the ECM pulls timing with increased coolant temp. Spend some time understanding the attached chart, notice that higher coolant temps reduce spark timing advance and that lower coolant temps allow higher timing advance. (Generally speaking, more ignition timing advance equals more power).
http://forums.corvetteforum.com/phot...a/1124/ect.jpg
Then, just to further confuse the issue look at the timing advance/retard from intake air temperatures.
http://i56.photobucket.com/albums/g1...sparktable.jpg
If you want stock power stay with a stock t'stat, if you want more power get a 160° t'stat and a CAI .
Last edited by haljensen; Feb 28, 2008 at 10:59 AM.
On a road course, after about 2 laps, the engine temperature will be 220+ and the t-stat becomes irrelevant. The only thing I have found that helps here is a larger capacity radiator.
Talking with people who installed a 160° stat, they all eventually removed it and went back to stock. All said it took way too long for the engine to warm up, etc.











just because it say 160 does not mean it will keep your temp there it means it will open at 160