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Drilling rotors

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Old Mar 3, 2012 | 03:08 PM
  #21  
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Originally Posted by glenB
I done did it years ago when I was making a BBK for an '87 MC.

You have to lay out the pattern and be mindful of the fins. I used a 3/16 drill bit and then spot faced them with a 5/16 bit. I didn't do any fancy pattern, just pretty much copied what was out there for other cars.

While I didn't have any adverse problems with them, I didn't see any gain either.
Just for reference, the holes in C6 rotors are 5/32" (4mm) and not spotfaced. The pattern/location in base rotors is far more important than Z51/F55 or GS/Z06 rotors, as they are bi-rotational. i.e. vaneless

Originally Posted by BEZ06
So....I guess you're building another show car and want the bling that drilled rotors will add to it. In that case, go for it. It won't be so important if you drill through vanes and other important internal structural components of the rotor if you're just driving it to shows.

Make sure you countersink or chamfer tbe holes like you see in the pictures below. You can see the holes are stress risers where cracks will develop and propagate, but again, if you aren't tracking the car but the holes are only for cosmetic purposes, it doesn't much matter.
Actually, regardless of the fact there are no vanes on base rotors, it's very important where the holes are located, even for a trailered show car. Making that kind of statement without intimate knowledge of the components can be dangerous and costly to the uninformed.

While a full radius is better than chamfering the holes, the internal holes don't get chamfered, so neither is a great benefit for street use other than making the holes appear larger.

Originally Posted by victorf
Sorry if I am being rude! Spot faced in the Toolmaker/machinist trade often mean surface machined ended up with square bottom and it is perpendicular to the initial pilot hole. Spot face has certain defined applications!
I hope he just used the wrong terminology to describe his process.
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Old Mar 3, 2012 | 03:21 PM
  #22  
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I've always thought that BEZ06 was a little dangerous
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Old Mar 3, 2012 | 03:50 PM
  #23  
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Originally Posted by HOXXOH
Just for reference, the holes in C6 rotors are 5/32" (4mm) and not spotfaced. The pattern/location in base rotors is far more important than Z51/F55 or GS/Z06 rotors, as they are bi-rotational. i.e. vaneless



Actually, regardless of the fact there are no vanes on base rotors, it's very important where the holes are located, even for a trailered show car. Making that kind of statement without intimate knowledge of the components can be dangerous and costly to the uninformed.

While a full radius is better than chamfering the holes, the internal holes don't get chamfered, so neither is a great benefit for street use other than making the holes appear larger.



I hope he just used the wrong terminology to describe his process.
Again, this was over 10 years ago, I was doing my own BBK, it was a trial and error effort in my garage.

I'm not an engineer, so I used the wrong word, sue me, you understood what I was saying.

I forgot I was in a room full of Sheldons who never make a mistake and have all the answers.

I bow to your expertise
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