C6 Corvette General Discussion General C6 Corvette Discussion not covered in Tech
Sponsored by:
Sponsored by: Feral Industries

Repair or Replace NPP Muffler?

Thread Tools
 
Search this Thread
 
Old Apr 28, 2016 | 09:47 AM
  #1  
Meh Vette's Avatar
Meh Vette
Thread Starter
Advanced
 
Joined: Jul 2014
Posts: 53
Likes: 4
From: Houston Texas
Default Repair or Replace NPP Muffler?

So long story short my passenger NPP muffler is rattling something awful internally at low RPM 1200-2000 RPM. Is it worth trying to get it cut open and repaired or just buy a new set and have them put in? If it is worth repairing, does anyone know of a shop in Houston that will do it and at what cost? Based on the threads I have read this is a common issue for boosted cars to have.
Reply
Old Apr 28, 2016 | 10:36 AM
  #2  
Rky Mtn C6's Avatar
Rky Mtn C6
Le Mans Master
10 Year Member
Veteran: Army
Liked
Community Favorite
 
Joined: Jun 2013
Posts: 7,064
Likes: 942
From: Colorado
2025 Corvette of the Year Finalist - Unmodified
2024 C8 of the Year Winner - Unmodified
2024 Corvette of the Year Finalist - Unmodified
2023 C7 of the Year Winner - Unmodified
2022 C7 of the Year Finalist - Modified
2020 C7 of the Year Finalist -- Modified
Default

You may want to check a Corvette repair shop and see if they have any take off NPP mufflers lying around. Could save you some money.
Reply
Old Apr 28, 2016 | 10:53 AM
  #3  
madmatt9471's Avatar
madmatt9471
Team Owner
Supporting Lifetime Gold
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2006
Posts: 21,473
Likes: 356
From: Palmdale, Ca----- 2009 Cyber Gray 4LT A6 F55 452 RWHP 422 RWTQ- RIP 1998 C5 734 RWHP & 585 RWTQ-----
Default

The repair should be pretty easy and the NPP is easy to cut open and inspect as well!

If you find a good muffler shop they should be able to do it for you with minimal cost.

IMHO - If you decide to go a different route, then one of the best "Replacement" options would be to go with B&B Fusions Bi-Mode exhaust mufflers to keep the quite and open when you want them (plus they work with the stock NPP controller) or perhaps another set of NPP used or go with the Bi-Mode 3" from a ZR1 or Z06

Thanks,Matt
Reply
Old Apr 28, 2016 | 04:36 PM
  #4  
Meh Vette's Avatar
Meh Vette
Thread Starter
Advanced
 
Joined: Jul 2014
Posts: 53
Likes: 4
From: Houston Texas
Default

Did some searching and there is a shop down the street from me that will do the muffler mod and repair/reinforce the existing mufflers. The shop is called TEXAS QUALITY EXHAUST SYSTEMS and the guys name is Roger. He seems nice and seems to know a lot about these mufflers. I will be getting them repaired next week and will let you guys know how its turns out assuming it interest's any of you.

Last edited by Meh Vette; Apr 28, 2016 at 04:36 PM.
Reply
Old Apr 28, 2016 | 04:50 PM
  #5  
blh's Avatar
blh
Intermediate
15 Year Member
 
Joined: Jan 2005
Posts: 34
Likes: 16
Default

Originally Posted by Meh Vette
So long story short my passenger NPP muffler is rattling something awful internally at low RPM 1200-2000 RPM. Is it worth trying to get it cut open and repaired or just buy a new set and have them put in? If it is worth repairing, does anyone know of a shop in Houston that will do it and at what cost? Based on the threads I have read this is a common issue for boosted cars to have.
I had this problem as well. In my case, the rattle was caused by the linkage between the NPP butterfly valve and the vacuum-actuated switch. You can easily check to see if this is the cause of the rattle by pressing against this linkage with a *gloved* hand while the engine is running and making the rattling noise (the linkage is just above the butterfly valve). In my case the rattle stopped when I pressed against the linkage. GM replaced my entire muffler under the bumper-to-bumper warranty but I would guess that in many cases, this noise (if the linkage is causing the noise) could be eliminated with some light bending or other slight modification of the linkage. Just a guess though. Also, my car is a stock 427 convertible.

Funny thing. When I first took the car in, the tech noted that I had a Mild-2-Wild switch installed and reported this to the service manager while he was in a meeting with corporate GM. The corporate GM guy said that it sounds like I had modified the exhaust system and strongly suggested that the claim be denied. The service manager was pretty reasonable once I explained what the Mild-2-Wild switch did and they replaced the exhaust in the end.
Reply
Old Apr 28, 2016 | 04:53 PM
  #6  
Meh Vette's Avatar
Meh Vette
Thread Starter
Advanced
 
Joined: Jul 2014
Posts: 53
Likes: 4
From: Houston Texas
Default

Originally Posted by blh
I had this problem as well. In my case, the rattle was caused by the linkage between the NPP butterfly valve and the vacuum-actuated switch. You can easily check to see if this is the cause of the rattle by pressing against this linkage with a *gloved* hand while the engine is running and making the rattling noise (the linkage is just above the butterfly valve). In my case the rattle stopped when I pressed against the linkage. GM replaced my entire muffler under the bumper-to-bumper warranty but I would guess that in many cases, this noise (if the linkage is causing the noise) could be eliminated with some light bending or other slight modification of the linkage. Just a guess though. Also, my car is a stock 427 convertible.

Funny thing. When I first took the car in, the tech noted that I had a Mild-2-Wild switch installed and reported this to the service manager while he was in a meeting with corporate GM. The corporate GM guy said that it sounds like I had modified the exhaust system and strongly suggested that the claim be denied. The service manager was pretty reasonable once I explained what the Mild-2-Wild switch did and they replaced the exhaust in the end.
No such luck here, I checked playing with the valve and the sound was unchanged. If you pop the side of the muffler body itself hard, it gets quieter for a while and then starts right back up again.
Reply
Old Apr 28, 2016 | 05:14 PM
  #7  
blh's Avatar
blh
Intermediate
15 Year Member
 
Joined: Jan 2005
Posts: 34
Likes: 16
Default

Originally Posted by Meh Vette
No such luck here, I checked playing with the valve and the sound was unchanged. If you pop the side of the muffler body itself hard, it gets quieter for a while and then starts right back up again.
You probably already tried this, but I could never eliminate the rattle by pressing on the valve (no matter how hard I tried). However, when I pressed on the linkage rod on the top of the buffer, it went away. Still, it sounds like you have already verified this. Good luck with the repair.
Reply
Old Apr 28, 2016 | 05:40 PM
  #8  
Meh Vette's Avatar
Meh Vette
Thread Starter
Advanced
 
Joined: Jul 2014
Posts: 53
Likes: 4
From: Houston Texas
Default

Originally Posted by blh
You probably already tried this, but I could never eliminate the rattle by pressing on the valve (no matter how hard I tried). However, when I pressed on the linkage rod on the top of the buffer, it went away. Still, it sounds like you have already verified this. Good luck with the repair.
I did indeed try messing with the linkage, even tried applying pressure on the linkage from the bottom with a screw driver. I appreciate any advice someone can give me though, you never know what will help you if you don't ask. Hopefully it will all be fixed soon as it is very annoying, first time I heard it I nearly had a heart attack as I thought it was my transmission.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-1

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-2

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-3

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-4

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-5

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-6

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-7

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-8

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-9

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
Old Apr 28, 2016 | 06:10 PM
  #9  
dpigguy's Avatar
dpigguy
Safety Car
15 Year Member
Veteran: Army
Liked
Community Favorite
 
Joined: Dec 2007
Posts: 4,974
Likes: 148
From: Magnolia Texas
Default

If your repair. Doesn't work, call Corvettes of Houston on I45 North. They may have a similar unit they removed when putting an aftermarket system on other cars.
Reply

Get notified of new replies

To Repair or Replace NPP Muffler?





All times are GMT -4. The time now is 07:04 PM.

story-0
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-1
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-2
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-3
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-4
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-5
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-6
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-7
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-8
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-9
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE