Who all installed their own headers?
#1
Burning Brakes
Thread Starter
Who all installed their own headers?
Hi, guys! First post in the C6 section as I recently upgraded from my C5. I purchased a 05 C6 M6 Lemans Blue with 92k. I have a set of TSP 1 7/8 headers and OR xpipe on the way so I decided to start the prep work after work today. I put the Vette up on jackstands (not too high, yet,) removed the factory H-pipe, and removed the plug wires. Surprisingly, everything came out insanely easy. Just a few questions for those who installed their own LTs.
1. Did you re-use the stock spark plug wires? Did you add sleeves to them to protect from heat?
2. Has anyone reading this ever had a manifold bolt break when doing a header install on a LS2? Yes, I know there are threads about this, but I figured I would get an updated answer. I tested 3-4 bolts and they all came out smoothly. I put them right back in as my engine was still luke warm. Didnt want to cause any issues with the aluminum heads.
3. Anyone purchase and install Texas Speed LTs and Xpipe? Did you have to remove the alternator and starter?
4. Planning on using stock manifold bolts. Bad idea?
5. Going to use replacement GM gaskets from TSP. Or should I use the stock?
Hoping I have enough ground clearance to complete this install on jackstands! Thanks, all!
1. Did you re-use the stock spark plug wires? Did you add sleeves to them to protect from heat?
2. Has anyone reading this ever had a manifold bolt break when doing a header install on a LS2? Yes, I know there are threads about this, but I figured I would get an updated answer. I tested 3-4 bolts and they all came out smoothly. I put them right back in as my engine was still luke warm. Didnt want to cause any issues with the aluminum heads.
3. Anyone purchase and install Texas Speed LTs and Xpipe? Did you have to remove the alternator and starter?
4. Planning on using stock manifold bolts. Bad idea?
5. Going to use replacement GM gaskets from TSP. Or should I use the stock?
Hoping I have enough ground clearance to complete this install on jackstands! Thanks, all!
#2
Burning Brakes
Got to lift pretty high on jack stands to get enough clearance for drivers side. I did have to remove the starter because I wrapped the starter so it would not get all the heat and burn out. I used the same bolts, wires and plugs. I used GM gaskets which were recommended by others too. Good luck, it took me about 4 hours to replace whole setup (I did have one bolt stick on stock manifold, which took me awhile to get out).
Last edited by Todds427; 07-26-2017 at 09:46 PM.
#3
Race Director
I have installed longitudes on jack stands but you have to get the car pretty high off the ground to the point where it is awkward to work. Best advise I have is find a lift that you can use or even rent, it will make things much easier, safer and quicker.
#4
Le Mans Master
Member Since: Sep 2014
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Hi, guys! First post in the C6 section as I recently upgraded from my C5. I purchased a 05 C6 M6 Lemans Blue with 92k. I have a set of TSP 1 7/8 headers and OR xpipe on the way so I decided to start the prep work after work today. I put the Vette up on jackstands (not too high, yet,) removed the factory H-pipe, and removed the plug wires. Surprisingly, everything came out insanely easy. Just a few questions for those who installed their own LTs.
1. Did you re-use the stock spark plug wires? Did you add sleeves to them to protect from heat?
2. Has anyone reading this ever had a manifold bolt break when doing a header install on a LS2? Yes, I know there are threads about this, but I figured I would get an updated answer. I tested 3-4 bolts and they all came out smoothly. I put them right back in as my engine was still luke warm. Didnt want to cause any issues with the aluminum heads.
3. Anyone purchase and install Texas Speed LTs and Xpipe? Did you have to remove the alternator and starter?
4. Planning on using stock manifold bolts. Bad idea?
5. Going to use replacement GM gaskets from TSP. Or should I use the stock?
Hoping I have enough ground clearance to complete this install on jackstands! Thanks, all!
1. Did you re-use the stock spark plug wires? Did you add sleeves to them to protect from heat?
2. Has anyone reading this ever had a manifold bolt break when doing a header install on a LS2? Yes, I know there are threads about this, but I figured I would get an updated answer. I tested 3-4 bolts and they all came out smoothly. I put them right back in as my engine was still luke warm. Didnt want to cause any issues with the aluminum heads.
3. Anyone purchase and install Texas Speed LTs and Xpipe? Did you have to remove the alternator and starter?
4. Planning on using stock manifold bolts. Bad idea?
5. Going to use replacement GM gaskets from TSP. Or should I use the stock?
Hoping I have enough ground clearance to complete this install on jackstands! Thanks, all!
1. Bought new plugs, MSD wires, Dei Boots
2. No, but I suggest working on a cold car, especially plugs
3. No, bought Kooks 1 3/4", didn't have to remove anything but exhaust system
4. Kooks supplied new Stage 8 locking bolts
5. I used the ones supplied by, you guessed it, Kooks
Every thing needed was supplied with the headers.
I cant even imagine doing the install on jack stands, sorry.
Good luck, it will all be over soon and you'll be grinning
NSF
#5
Burning Brakes
Thread Starter
Thanks guys! Feeling pretty positive about everything right now, but I'm sure I will run into a ton of trouble once I actually start.
On a positive note, I've installed a few sets of LTs on 4th gen f-bodies. There is no way in hell a C6 header install could be worse.
On a positive note, I've installed a few sets of LTs on 4th gen f-bodies. There is no way in hell a C6 header install could be worse.
#9
Instructor
I recently installed an MSD dyna force starter. Do you think ill have any issues? I've got some lg super pros 1 7/8" that are ceramic coated coming soon. Also does anyone know if connecting a 2 1/2'' axle back to the 3" x-pipe defeats the purpose of the headers? and will they even connect?
#10
Race Director
Member Since: Mar 2011
Location: SW Florida
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2021 C6 of the Year Finalist - Modified
I had a set of Pfadt headers with catted x-pipe installed on my GS.
Used the stock OEM exhaust manifold bolts and the stock OEM exhaust manifold gaskets.
Used the stock OEM plug wires .... but did install high temp sleeves.
If you look close, you can see the black colored sleeves over the OEM plug wires in the photo below:
Used the stock OEM exhaust manifold bolts and the stock OEM exhaust manifold gaskets.
Used the stock OEM plug wires .... but did install high temp sleeves.
If you look close, you can see the black colored sleeves over the OEM plug wires in the photo below:
#11
I see you mentioned broken manifold bolts. I had 2 that were broken, you can find this out ahead of time. Like you say, there's various threads on the subject. Mine were easily remove since I had part of the bolt to grab hold of. Otherwise if nothing to grab onto, it's still doable, if you have the tools and know how.
#12
Le Mans Master
Member Since: Sep 2014
Location: lake havasu city arizona
Posts: 7,011
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I had a set of Pfadt headers with catted x-pipe installed on my GS.
Used the stock OEM exhaust manifold bolts and the stock OEM exhaust manifold gaskets.
Used the stock OEM plug wires .... but did install high temp sleeves.
If you look close, you can see the black colored sleeves over the OEM plug wires in the photo below:
Used the stock OEM exhaust manifold bolts and the stock OEM exhaust manifold gaskets.
Used the stock OEM plug wires .... but did install high temp sleeves.
If you look close, you can see the black colored sleeves over the OEM plug wires in the photo below:
Bobby
#13
Burning Brakes
Thread Starter
Thanks for all the replies, guys. Going to start removing the factory manifolds this evening after work. LTs should be at my house by end of day tomorrow! Here's hoping I won't have to disconnect the started or any steering equipment!
#14
It does help to have a set of spare hands. I just did stainless works headers and offroad x pipe on mine and it wasnt bad everything fit, but had to modify the transmission cooler lines which they provided all the stuff to do it. But all in all easy to do on jack stands and just reused the stock gaskets and plug wires, but usually new headers come with extensions and new bolts.
#15
Burning Brakes
Thread Starter
Update! Hoping the job continues to go smoothly. Factory exhaust hardware is removed. Not to jinx myself, but so far WAY easier than a 4th Gen Fbody!
#19
Burning Brakes
Thread Starter
Ok....Stupid question so I'm preparing you guys ahead of time. The 02 extensions are to be used on the 02 harnesses that are at the TOP of the engine by the coil packs.....Correct?
#20
Le Mans Master
Member Since: Sep 2014
Location: lake havasu city arizona
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Try to route them of course so that they are not touching the pipes, obvious I know but none the less.
As another member said getting the 02 sensors out of the old places was a little harder than I thought it would be, I soaked them with liquid wrench also but we used the proper 02 socket and an impact to loosen it
Good luck and keep asking questions
NSF