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problem installing Corsa Extreme

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Old Dec 24, 2021 | 02:30 PM
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Default problem installing Corsa Extreme

Merry Christmas everyone!

I’m trying to get the axle pipes to insert into the H-pipe. I have everything loose but they just won’t go in.

I’ve tried the blow torch, lubes, and such but still can’t get them in! I may try liquid hydrogen on the axle pipe and fire on the H-pipe next!

Anyone out there have any tips?

Thanks!

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Old Dec 24, 2021 | 02:35 PM
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I’ve used an exhaust pipe expander on the female pipes to open them up a little for a much easier slip fit connection.
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Old Dec 24, 2021 | 02:38 PM
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Ok. Maybe I could rent that tool? Never used one before. Thanks.
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Old Dec 24, 2021 | 04:01 PM
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Looks to be slits cut in the top and bottom of that pipe, so they can be expanded. Also a wire brush wheel in a drill would clean up the inside a bit and might also help.
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Old Dec 24, 2021 | 04:22 PM
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As stated, hit up a auto parts store that loans out tools to get a large muffler pipe exspander (just need to leave a deposit if you don't bring it back) to expand the X pipes so the muffler pipes will slip right in. The large expander will do 2-1/2" to 3-1/4".



To use, you just put the exspander in the pipe so the back of it if flush with the back of pipe, crank the back bolt a about a turn once the expander is expanded out tight inside the pipe, then crank the bolt back down to remove it from the pipe. Hence pipe is already slit cut top and bottom, so we just want to expand the pipe enough (rounded) to slip the muffler pipes into X tube pipes.

When you tighten the band clamps back up, it going to draw the X pipe back down tight against the muffler pipes again.

Short of that, there is the clean up, WD40 and wiggle game to get the muffler pipes back in, but really don't want to do that, since before you tighten the band clamps back up, you need to get the muffler exist pipes level, and don't want to have to be fighting a tight fit there as your trying to level the muffler exit pipes.

Note, little trick to getting the exit pipes level if you are installing the mufflers yourself alone, use a piece of wood under the exist pipes leveled to the car on legs, to hold the muffler pipes level as your tighten the bands.

So you don't up with this.

Last edited by Dano523; Dec 24, 2021 at 04:27 PM.
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Old Dec 24, 2021 | 05:23 PM
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Thanks everyone. I just rented the expander tool. Looking forward to getting these on!
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Old Dec 24, 2021 | 05:45 PM
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Just an FYI. I bought the expander tool at Harbor Freight for the exact same job. It was only $8.
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