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Charging system blues

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Old Feb 22, 2024 | 05:06 PM
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Default Charging system blues

Hey everyone. I'll make this quick. 2006 Corvette. Was fine for a few months then lost all charge. Car died. Tech installs new battery and alternator and car is running good...couple of months later it happens again. Tech replaces alternator again.
Driving home and "check electrical system" comes on again. It seems to stay ay 13.8 to 14.2 then just drops off down to 11 or lower. Car is in the shop right now and the tech says even he has no idea.
Help! Any suggestions would be welcome.
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Old Feb 22, 2024 | 05:13 PM
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Start by deleting the OnStar fuse. It's dead, there is no more OnStar. In the passenger side floorboard fuse box, extreme left side of the box, 4th fuse from the bottom of the box is the OnStar fuse.
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Old Feb 22, 2024 | 08:24 PM
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Assuming you are using an oem alternator that is verified to be good I would be looking at wiring.
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Old Feb 23, 2024 | 08:49 AM
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I have an 07 and recently did the Big 3 wire upgrade. It makes a big difference (at least on mine) as our cars and wiring systems age.

Google results for Big 3 Wiring Upgrade

I made my set of 4 cables for 40 bucks with stiff 4 gauge cable from Lowes, 120 amp fuse holder and copper lugs from Amazon.
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Old Feb 23, 2024 | 09:15 AM
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I hope the tech is bench testing the altenator before installing. So if I read this right you are now on 3rd altenator. Is the last altenator bad now? If so something is killing the volatage regulator it sounds like to me. This would most likely be a bad ground or bad battery cables as a starting point.
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Old Feb 23, 2024 | 10:09 AM
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I had all kinds of issues now none.
Check the ground connection on the starter, check the battery cable for corrosion, will look black. Do the big 3 wire upgrade, get a better alternator.
I replaced battery cables, did the big 3 wire upgrade and got a 260A alternator, also had to replace starter as solenoid melted from headers. I have had zero issues anymore.
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Old Feb 23, 2024 | 02:31 PM
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I had the same issue and tried 2 rebuilt alternators, but the problem would come back. Then I bought a new OEM alternator and that fixed my problem.
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Old Feb 23, 2024 | 06:58 PM
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Installing a Mechman 170 amp alternator resolved a similar issue on my low mileage stock 11 GS. My problem was that once the engine warmed up and the ambient temp was above 70, the output at idle would drop to 10. When the vehicle was cold, output hovered between 12 and 13 volts.
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Old Feb 25, 2024 | 06:58 PM
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Mine is doing something similar once in while. I rev it and it usually comes back. I did the big two (z06) and it still did it once. Check your grounds. I started cleaning mine and it seems to help. I haven’t done the rest yet since they are a bit tough to get at but it can’t hurt
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Old Feb 26, 2024 | 07:50 AM
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I had an issue with the alternator and 12 volt connection at the starter. When i replaced my starter, this fixed the problem for a while. The problem was the connection was faulty from heat coming off the header. when that connection point goes bad, the alternator loses its connection point to the car, causing the system to not charge properly.

I've since replaced my entire charging system and ran the alternator wire directly to the hot post on the fuse box. I bought a kit from a vendor out of Texas made with 0 gauge welding wire. it will handle some heat!

hope this info helps!
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