[Z06] Solid stainless valves - any failures?
#41
Race Director
#42
Burning Brakes
From my limited understanding of it, it isn't just the Ti valve, but also the seats that would need to be replaced, along with associated machining/labor work, end result $$$$.
#43
Safety Car
Take that same BB valve, core drill it to reduce weight, and redline capability will be increased, as well as increased stability and control. This is not JUST about springs or lobe design, it's about overcoming the mass moment of inertia to pull the valve back up and the mechanics involved with that task. Reduce mass, and a higher rpm is achievable. Nascar engines that spin 9500 r's uses Ti valves for a reason. Not sure how else to explain this any simpler than that.
#44
Le Mans Master
Take that same BB valve, core drill it to reduce weight, and redline capability will be increased, as well as increased stability and control. This is not JUST about springs or lobe design, it's about overcoming the mass moment of inertia to pull the valve back up and the mechanics involved with that task. Reduce mass, and a higher rpm is achievable. Nascar engines that spin 9500 r's uses Ti valves for a reason. Not sure how else to explain this any simpler than that.
I'm waiting for 25K miles to swap mine, but I will be swapping to SS valves, bronze guides, and a better spring 7K all day long is not a problem imo and I will not have to wonder will I be a victim
#47
Of course but you made a general statment, and we are under presumption that we are talking stock engine, no exotic NASCAR or pro stock and definitely not 9500 Rpms. At our level, ss and a good spring would do just fine, if one would so choose to go that route, as they have been fine for many years.
I hate to burst your bubble, that is not a fact. Two piece valves are generally more robust than a solid valve. Most solid 1 piece valves start out as a CAST blank, then they are machined. Welded valves start out as solid forgings, then they are machined, then joined through fusion welding. The grain structure at the weld area is generally superior.
#48
The Consigliere
Member Since: May 2006
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Two piece valves are generally more robust than a solid valve. Most solid 1 piece valves start out as a CAST blank, then they are machined. Welded valves start out as solid forgings, then they are machined, then joined through fusion welding. The grain structure at the weld area is generally superior.
I did not know that.
#49
Le Mans Master
#50
Team Owner
Maybe it is a case that good springs on a stock valve could go 8500rpm without issues, good springs on a SS valve go 8k without issues, so if you going to 7k it doesn't really matter. No one knows or has tested it so who knows?
#51
Safety Car
I think we just may have the winning thought.
Last edited by Lawdogg; 06-15-2012 at 03:09 PM.
#52
Safety Car
I know of race teams running OE valves with builds that operate in the 7500-8000 rpm range. It doesn't matter. There is generally a reason why an inconel valve is selected, and weight has nothing to do with it..... There are other race teams running Ti exhaust, for a reason. Point being, clear the ******** out of the way and stick with sound engine building principles. It's also worth mentioning that when a shop rebuilds a set of heads, the valve seat is addressed along with guides. They do not just swap out valves. All these claims to increased longevity after moving to a solid valve is not a fair comparison when considering the eccentricity could have been out in the weeds.
I'm tired of these threads. It does no good whatsoever to try and explain things to people. They believe what they want to believe.... and right now, everyone wants to believe moving to a solid stem is the silver bullet to kill the beast.
I'm tired of these threads. It does no good whatsoever to try and explain things to people. They believe what they want to believe.... and right now, everyone wants to believe moving to a solid stem is the silver bullet to kill the beast.
This is all very true but you are leaving out the most important part...
I had a chance to talk with the gentleman at Del West that you spoke about and I also spoke with Ferrea. They both agreed that race teams were using the sodium filled valves because they are a cheap alternative to Ti. BUT they then scrap the valves after X amount of events. The valves were never made to last because they get weak and eventually break, they both confirmed this to me.
One of the engineers at Ferrea said that the stock LS7 stem was about .038 thick (very thin) as it heats up the sodium will liquify and does a great job at disapating the heat, but over time with the extreme temp changes it will weakin and eventually break. Richard at WCCH has confirmed many of the guides and valves that he sees have a BBQed look to them.
If you read the Ferrari forums you will see the same thing with the old 308's, they sound just like we do on this forum about the sodium filled. It has become clear to me that this is not a new problem but one that has been going on for a while now.
Ferrea is coming out with a "non sodium filled" hollow stem SS valve that the stems will be around .080 thick and will weigh in around 85 grams (only 7 more that the Ti intake).
One thing that I don't think many take into account when it come to the exhaust valve weight is it's relation to the weight and pure size of the intake valve. The 2.20 intake weighs 7 more grams than the sodium filled exhaust. On a spintron you are going to loose control of the intake sooner than the exhaust valve. Jason said on their spintron testing with the torquer cam maintained valve stability up to 7800, but he never confirmed with me if it was the intake or the exhaust valve that bounced first. My feeling is that the intake would bounce first even with less duration and lift because of it's size.
I say all that to say if you add 15 grams to the much smaller exhaust valve I don't feel that reving into the lower 7000s would be any problem at all, and I will sleep much better at night knowing the Ferrea hollow stems are in my heads.
Last edited by vertC6; 06-15-2012 at 03:32 PM.
#53
Yes I do, it's called math. An additional 20 grams is actually closer to 600 rpm at 7K. You're welcome.
#54
Le Mans Master
You're welcome.
#56
Le Mans Master
General
- GT racing car based on FIA GT3 regulations (not road legal)
- Front mounted longitudinal V 8 engine with 6 speed rear trans-axle and rear wheel drive
- Car has standard Corvette Z06 components unless otherwise stated
- Optional passenger seat installation
Engine
- Standard LS7 V8 engine mapped for 98 octane unleaded fuel
- Standard Dry sump
- EFI engine management system
- Manuel throttle actuation
- Motor sport Engine wiring loom
- Stainless steel 2-2 and 2-1 headers, crossover pipe, exhaust manifolds with straight through rear exit exhausts
- Optional silencers available
- Power output 377 kw @ 6300 rpm
- Torque output 600 Nm @ 5500 rpm
- Max engine rpm 7200
- 515 bhp
#57
Le Mans Master
Not that it proves any point, but the GT3 Z06's used in European FIA GT3 competition raised their rev limit by 200 rpm's with no internal modifications. The Z06R went on to claim wins and propelled Callaway Corvette to claim the first series title win for the car: the 2007 FIA GT3 Team Champion and the 2008 FIA GT3 Drivers Champion. In 2009 it won the German ADAC GT Master manufacturer Team Championship and the 2010 FIA GT3 Drivers Championship.
General
- GT racing car based on FIA GT3 regulations (not road legal)
- Front mounted longitudinal V 8 engine with 6 speed rear trans-axle and rear wheel drive
- Car has standard Corvette Z06 components unless otherwise stated
- Optional passenger seat installation
Engine
- Standard LS7 V8 engine mapped for 98 octane unleaded fuel
- Standard Dry sump
- EFI engine management system
- Manuel throttle actuation
- Motor sport Engine wiring loom
- Stainless steel 2-2 and 2-1 headers, crossover pipe, exhaust manifolds with straight through rear exit exhausts
- Optional silencers available
- Power output 377 kw @ 6300 rpm
- Torque output 600 Nm @ 5500 rpm
- Max engine rpm 7200
- 515 bhp
General
- GT racing car based on FIA GT3 regulations (not road legal)
- Front mounted longitudinal V 8 engine with 6 speed rear trans-axle and rear wheel drive
- Car has standard Corvette Z06 components unless otherwise stated
- Optional passenger seat installation
Engine
- Standard LS7 V8 engine mapped for 98 octane unleaded fuel
- Standard Dry sump
- EFI engine management system
- Manuel throttle actuation
- Motor sport Engine wiring loom
- Stainless steel 2-2 and 2-1 headers, crossover pipe, exhaust manifolds with straight through rear exit exhausts
- Optional silencers available
- Power output 377 kw @ 6300 rpm
- Torque output 600 Nm @ 5500 rpm
- Max engine rpm 7200
- 515 bhp
I seriously doubt Michael_D has a Spintron to prove or disprove his "theory". I don't care how good your "math" is, you cannot have a definitive solution with a unknown variable; you can only have a range of values. Now if Jason at Katech comes in and shows Spintron data indicating that the various SS valve/spring combos no matter what cannot withstand the RPM limits imposed by the factory redline, only then will there be enough empirical data on which to deduce reliability (or lack thereof).
#58
Katech has already conducted spin tron analysis on the OEM valve train, there is no need for me to do the same, and I am not making an assumption, as you put it. It's already been proven.
Extreme fuel cut off in a stock 07 Z06 tune is 7200 rpm with the extreme resume of 7120 rpm. I have personally seen 7600 rpm on a missed 2 > 3 up shift, with OEM components. On a missed downshift, fuel cut off will not prevent over rev. I want the head room for both. You may not. It is a personal choice.
It is also conjecture that a heavier valve, with aftermarket springs and cam will remain stable above OE redline without spin tron data. Prove to me that an extra 20 grams, with the springs and cam of your choosing, remains stable at 7600. Hell, show me any controlled analysis of any aftermarket LS7 valve train combination for that matter. I'd be curious to see it.
Just for a tidbit of info, David Vizard's latest head porting book does have a side bar on post spin tron analysis on valve weight and rpm capabilities. Three valves with the same spring, retainers and locks. 119 Gr solid stem - 7600 rpm. 101 Gr hollow stem - 8000 rpm. 89 Gr Ti - 8300 rpm.
#59
Le Mans Master
No, that is not what I have said. I said that redline capabilities will be reduced when adding weight. I'm a bit vexed that some of you are arguing with me over that point....
Katech has already conducted spin tron analysis on the OEM valve train, there is no need for me to do the same, and I am not making an assumption, as you put it. It's already been proven.
Extreme fuel cut off in a stock 07 Z06 tune is 7200 rpm with the extreme resume of 7120 rpm. I have personally seen 7600 rpm on a missed 2 > 3 up shift, with OEM components. On a missed downshift, fuel cut off will not prevent over rev. I want the head room for both. You may not. It is a personal choice.
It is also conjecture that a heavier valve, with aftermarket springs and cam will remain stable above OE redline without spin tron data. Prove to me that an extra 20 grams, with the springs and cam of your choosing, remains stable at 7600. Hell, show me any controlled analysis of any aftermarket LS7 valve train combination for that matter. I'd be curious to see it.
Just for a tidbit of info, David Vizard's latest head porting book does have a side bar on post spin tron analysis on valve weight and rpm capabilities. Three valves with the same spring, retainers and locks. 119 Gr solid stem - 7600 rpm. 101 Gr hollow stem - 8000 rpm. 89 Gr Ti - 8300 rpm.
Katech has already conducted spin tron analysis on the OEM valve train, there is no need for me to do the same, and I am not making an assumption, as you put it. It's already been proven.
Extreme fuel cut off in a stock 07 Z06 tune is 7200 rpm with the extreme resume of 7120 rpm. I have personally seen 7600 rpm on a missed 2 > 3 up shift, with OEM components. On a missed downshift, fuel cut off will not prevent over rev. I want the head room for both. You may not. It is a personal choice.
It is also conjecture that a heavier valve, with aftermarket springs and cam will remain stable above OE redline without spin tron data. Prove to me that an extra 20 grams, with the springs and cam of your choosing, remains stable at 7600. Hell, show me any controlled analysis of any aftermarket LS7 valve train combination for that matter. I'd be curious to see it.
Just for a tidbit of info, David Vizard's latest head porting book does have a side bar on post spin tron analysis on valve weight and rpm capabilities. Three valves with the same spring, retainers and locks. 119 Gr solid stem - 7600 rpm. 101 Gr hollow stem - 8000 rpm. 89 Gr Ti - 8300 rpm.
Yes, it is conjecture regarding the SS valves. No question, especially since there are other variables (different valve manufacturers, different springs, different cams, not to mention variance in tolerance with ANY mass produced component). But I am tired of people saying that by adding the SS valves, you reduced your engine reliability or sacrificed your factory redline when they have absolutely no empirical data to back up those claims.
Now if I drop a valve and detonate my engine and that failure is traced to the valve itself, you will be the first on my notification list.
#60
So, all this brings back memories to good ole LS1 days. The LS1 pistons didn't have valve reliefs and guys were smacking them left and right and bending push rods. They would swap them out with aftermarket hardened push rods because the 'stock' push rods were weak and caused failures. Oh so much fun reading... haha later so many photos of 'notched' pistons, bent valves, busted motors from failed valves, etc. Different time, different forum, gotta love history.
While I will eventually have my LS7 heads modified, it won't be by ADDING valvetrain weight. (At least I am not convinced by these non technical buyerner threads at this time.) ESPECIALLY on an awesome motor like the LS7 with a factory 7200rpm rev range. In every LS engine I've had, I've done what I could to REDUCE weight in the valvetrain, etc.
I'm more interested in what the vendors have to say about piston to valve clearances, the stock LS7 spring capability and what single spring replacement they would recommend for a little more stability and perhaps a mild cam, etc. Also, aftermarket base circle differences and geometry changes, pushrod length adjustment, etc. Where can I find these discussions on the LS7 instead of sale threads and these type of arguments? I want the technical question answered of WHY GM would spend the extra R&D, MONEY, etc on exotic valves if they could have simply used SS valve and it still all work the same without issue. Engineers have to FIGHT REALLY hard to a more expensive exotic part pass the bean counter test if it isn't NEEDED. Point me to the tech please.
Last edited by H82BFST; 06-16-2012 at 01:31 AM.