Found a broken spring on floor?
Thanks
Jeremy
Here's a picture of what (we think) it should look like:

Notice the two ends that go into the bracket on either side - I'm guessing that one of yours broke off.
Jeremy
The over center spring returns the clutch pedal to the very top of the its travel to expose the compensation port. Also, the clutch spring provides for a desired tactile clutch feel.
Removing or disconnecting the spring may allow the clutch pedal to "hang in" an at some rest position with the piston just short of the compensation port. If the internal pressure is not vented, the clutch compensation port may get stroked too far and the clutch hydraulic system may fail. The clutch pedal must be in the "full up" or out position, with the compensation port exposed, to bleed the hydraulic clutch fluid as intended.
Removing the clutch return spring may cause poor shifting, improper clutch release or damage to the transmission synchros.
Jeremy
The over center spring returns the clutch pedal to the very top of the its travel to expose the compensation port. Also, the clutch spring provides for a desired tactile clutch feel.
Removing or disconnecting the spring may allow the clutch pedal to "hang in" an at some rest position with the piston just short of the compensation port. If the internal pressure is not vented, the clutch compensation port may get stroked too far and the clutch hydraulic system may fail. The clutch pedal must be in the "full up" or out position, with the compensation port exposed, to bleed the hydraulic clutch fluid as intended.
Removing the clutch return spring may cause poor shifting, improper clutch release or damage to the transmission synchros.
Jeremy
The Best of Corvette for Corvette Enthusiasts
Jeremy
"The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this PI.
Condition/Concern:
It appears that some Corvette owners are removing or disconnecting the clutch over center spring on their vehicles. This is not a good practice and we need to discourage it.
Recommendation/Instructions:
It appears that some Corvette owners are removing or disconnecting the clutch over center spring on their vehicles. This is not a good practice and we need to discourage it.
One purpose of the over center spring is to return the clutch pedal to the very top of the stroke to expose the compensation port. The second purpose of the spring is to provide for the designed clutch pedal feel.
Removing or disconnecting the spring may allow the clutch pedal to hang in an at rest position with the piston short of the compensation port. If the internal pressure is not exhausted the CSC may get stroked too far and a clutch hydraulic system failure may result.
The C5 clutch hydraulic systems were built by AP. The C6 systems were manufactured by FTE. Also, the pedal must be in the full up position, with the compensation port exposed, to bleed properly.
Anytime a dealer gets a hydraulic system complaint, the tech should inspect to insure that the spring is in place and properly connected. Related customer complaints might include poor shift performance, improper clutch release or transmission synchronizer damage."
Last edited by Brett Hunter; Aug 26, 2006 at 01:05 AM.
Jeremy
"The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this PI.
Condition/Concern:
It appears that some Corvette owners are removing or disconnecting the clutch over center spring on their vehicles. This is not a good practice and we need to discourage it.
Recommendation/Instructions:
It appears that some Corvette owners are removing or disconnecting the clutch over center spring on their vehicles. This is not a good practice and we need to discourage it.
One purpose of the over center spring is to return the clutch pedal to the very top of the stroke to expose the compensation port. The second purpose of the spring is to provide for the designed clutch pedal feel.
Removing or disconnecting the spring may allow the clutch pedal to hang in an at rest position with the piston short of the compensation port. If the internal pressure is not exhausted the CSC may get stroked too far and a clutch hydraulic system failure may result.
The C5 clutch hydraulic systems were built by AP. The C6 systems were manufactured by FTE. Also, the pedal must be in the full up position, with the compensation port exposed, to bleed properly.
Anytime a dealer gets a hydraulic system complaint, the tech should inspect to insure that the spring is in place and properly connected. Related customer complaints might include poor shift performance, improper clutch release or transmission synchronizer damage."
Jeremy

The "feel" of the clutch underfoot increased. I do not think everyone will like the increased pessure required to operate the clutch but those used to an American Perfromance Cars will like it, IMO
Jeremy
sorry guys, i am with mr. big and midnite on this one, i took it out to see what it is like and attempted to put in back in. if you have tried this you will noticed GM is dead wrong on this one as a return spring. if this is a return spring the clutch should be lighter once the spring is off, but this isn't the case. as you try to put the spring back in with the clutch pedal all the way up / not depressed. it is impossible to do without any special tool, but if some one were to depress the clutch all the way down and you attempt to put the spring back in, you will notice it will be much easier since the spring DOESN'T have to be stretch as far as compare to if the pedal were not depress at all. sorry to disagree with GM data, but i am speaking from actual experience, don't believe me, try it for yourself and discover the truth.
Last edited by cbrf4i1; Aug 26, 2006 at 01:38 PM.
Jeremy
I would rather believe GM understands their design rather then others saying just yank it.
I had it off for 3 months and for 1 it does not prevent pedal sticking and 2 with the spring in the pedal feel is smoother and shifts are better
I suggest reading that PI again and understanding how it effects fluid movement.
Same goes for drilling out the orfice in slave line for that did not prevent sticking pedal ether
I would rather believe GM understands their design rather then others saying just yank it.
I had it off for 3 months and for 1 it does not prevent pedal sticking and 2 with the spring in the pedal feel is smoother and shifts are better
I suggest reading that PI again and understanding how it effects fluid movement.
Same goes for drilling out the orfice in slave line for that did not prevent sticking pedal ether

This is if it is installed correctly. Apparently not all are, and some have gotten stuck in one or the other position, causing great confusion. I wonder if this was designed by the chief top retention engineer?
I'd suggest that if you want to eliminate it putting in a small return spring would be a good idea - that would provide the improved clutch pedal feel and still ensure that the pedal returns to uncover the transfer port.
sorry guys, i am with mr. big and midnite on this one, i took it out to see what it is like and attempted to put in back in. if you have tried this you will noticed GM is dead wrong on this one as a return spring. if this is a return spring the clutch should be lighter once the spring is off, but this isn't the case. as you try to put the spring back in with the clutch pedal all the way up / not depressed. it is impossible to do without any special tool, but if some one were to depress the clutch all the way down and you attempt to put the spring back in, you will notice it will be much easier since the spring DOESN'T have to be stretch as far as compare to if the pedal were not depress at all. sorry to disagree with GM data, but i am speaking from actual experience, don't believe me, try it for yourself and discover the truth.
I can't imagine in my head what is happening with the spring to do this, but Buffy's explanation of the clutch spring sounds the most correct. This is definitely not a simple linear one way type of a spring most people think about, including me in the beginning.
Maybe because it's complex is the reason it always breaks. My clutch spring broke 2 times and replaced 2 times (I have close to 30,000 miles). It usually breaks one part of one side, and the other side still remains on the clutch and functions normally but the pedal usually gets a little stiffer. On my 1st replacement, dealer removed the remaining 1/2 spring, but realized the new spring was not the correct part, so they returned the car to me and I had to drive a week with no spring. The pedal definitely becomes stiff and linear feeling without the spring, so I would agree that the "feel" may be better without it. However, during this week is when I noticed the chattering when shifting from 1st to 2nd, something I never noticed before even though it may be considered normal. I also noticed the clutch pedal had a little bit of play to it without the spring, both side to side and in to out. I was worried the pedal might in effect be "riding" my clutch, but the dealer told me it's not a problem, the clutch pressure plate itself will push the pedal back up. Which is true, but I felt pedal did not sit all the way up and I could feel some vibration when I touched it lightly with my foot.
As such, I would definitely follow Buffy's recommendation to have some kind of a simple linear return spring that will bring the pedal back full up, if you dislike the GM clutch spring.
When my clutch spring broke for the 2nd time, I made sure the 1/2 spring was still left in there while the dealer ordered the replacement.
My main complaint to all of this is, why can't GM make a spring that lasts more than 15,000 miles of normal commuting? If this complex POS can't handle the tension/compression/flipping routine it was designed to do, GM should just go back to a simple linear return spring and let the pedal be a little stiff.
Every time a new spring is installed the clutch pedal is RIDICULOUSLY soft, so soft that even a weak left leg like mine has trouble driving smoothly because it's too soft. But over few weeks, the pedal starts to firm up, and I can feel even this 3rd spring is getting cold worked slowly into another failure. Either the material used is cheap or more likely, this complex spring is asked to do things a normal spring isn't, sort of like hyperextending your elbow or knee continuously and expecting it to stay intact. Nice concept/idea, but a bad execution for production.


















