Drivetrain Losses
If the numbers from GM are correct, I lost 16.5% in my A6. Some say 10% on M6, some 15%. I'm surprised there's not a calculator of sorts to give more accurate drivetrain losses with each individual tranny(A4,A6,M6).If the Z lost 19%, then the auto must be over 20%, right?
a) are not accurate - just some relative reference point
b) the readings are calibrated as a "gross" number, not taking into account losses of the alternator, power steering pump etc (like in the "old days".
c) both of the above.
It's hard to say the "15 - 17%" losses currently accepted are not valid when they are not based on the 533 you saw.




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One thing in general not directed towards Mike, but people need to remember, not every drivetrain is the same on every car. Different amounts of friction, different types of fluids, placement of various pieces in the drivetrain and materials used all effect "drivetrain loss". You cannot use a general percentage to calculate flywheel power and be accurate.
One thing to remember as well is that I'm using a Mustang MD-1100SE loaded dyno. Same car (04 GTO M6) made 422rwhp on our dyno, made 458rwhp on a DynoJet two days later. That's an 8% difference right there. This can be attributed to Mustang Dyno's power absorption by adding resistance to the vehicle during the dyno pull. I have had two nearly identical builds, one in a C6, one in a GTO. Both were A4's with cam, headers and procharger, both had the same stall Vigilante TC. The C6 (according to our book values from Mustang) had a weight of 3375, made 535rwhp, and had a total resistance (PAU force) of 446lbs. The GTO had a book value of 4000lbs, made 485rwhp, and had a total resistance of 688lbs. Both cars had the same amount of boost, same injectors, same cam, same AFR, and the same amount of spark. As far as engines go, they are about a close to each other as you can get, but that extra 242lbs of resistance accounted for 50rwhp at the rear wheels.
Now if you're figuring you're seeing a 10%-12% drive train loss on a DynoJet, then it could be assumed that I would see a higher drive train loss on my dyno. Add 8% to the 10%-12% and I'd be between 18% and 20%. That 100lbs of torque loss between the scanner and the recorded chassis dyno is 19%, and that falls right in between the 18-20%. Now I understand that this is mostly assumption, and until we have accurate data of what the scanner says compared to what an engine dyno says compared to what a chassis dyno says, we can assume whatever we want. None the less, I think this is some good food for thought.
Last edited by Tuner@Straightline; Jun 5, 2007 at 04:42 PM.
Now if you're figuring you're seeing a 10%-12% drive train loss on a DynoJet, then it could be assumed that I would see a higher drive train loss on my dyno. Add 8% to the 10%-12% and I'd be between 18% and 20%. That 100lbs of torque loss between the scanner and the recorded chassis dyno is 19%, and that falls right in between the 18-20%.
I am very curious now to see what your actual data for the A6 shows. This is pretty important information you are providing. I hope other Tuners contribute to this thread as well.
... people need to remember, not every drivetrain is the same on every car. Different amounts of friction, different types of fluids, placement of various pieces in the drivetrain and materials used all effect "drivetrain loss". You cannot use a general percentage to calculate flywheel power and be accurate.
Rule of thumb: @ new,perfectly mated straight cut gears will reduce torque between 2 aligned shafts by 7%. Now, 2 helical cut gears changing direction (such as a rearend) will reduce about 11%. This is for perfectly mated, "machined as a set" gears. Worn gears will only escalate the reduction. You are also correct in oil being critical to efficiency. Ok, now I'll get off of my tribologist & mechanical engineering soapbox.
If it is a test of one particular vehicle...
Nothing about the drivetrain has changed!
It's just the way each dyno is set up to measure power.
I think people get way too concerned with estimated flywheel numbers.
All that matters is the power that actually makes it to the ground.
If it is a test of one particular vehicle...
Nothing about the drivetrain has changed!
It's just the way each dyno is set up to measure power.
I think people get way too concerned with estimated flywheel numbers.
All that matters is the power that actually makes it to the ground.
Any dyno provides a load, even an inertia dyno, like the typical dynojet.
It's just the difference in how each reads the output from the vehicle.
I look at it this way when it comes to drivetrain loss.
A stock c6 z06 rated at 505 flywheel hp, dynoes around 450 rwhp, for a drivetrain loss of 50 or so hp.
A stock c5 z06 rated at 405 flywheel hp, dynoes around 350rwhp, for a drivetrain loss of 50 or so hp.
Therefore, my estimate for a manual equipped vette is a loss of 50 or so hp thru the drivetrain.
Even if you increase the engine hp by turbos or nitrous, for example, the drivetrain loss remains the same.
Now, there are certainly instances where this may differ, say if the car gets a rear diff gear change, which changes the amount of torque produced at the rear wheels.
Also, an auto will potentially lose more torque to the wheels because of slip in the transmission/convertor.
Remember, a dyno measures torque at rpm.
HP is just a calculation derived from that torque.
If it is a test of one particular vehicle...
Nothing about the drivetrain has changed!
It's just the way each dyno is set up to measure power.
I think people get way too concerned with estimated flywheel numbers.
All that matters is the power that actually makes it to the ground.
Same car made only 340rwhp on a Mustang Dyno, and shows a 17.1% loss from Crank to rear wheels.
If the drivetrain stayed the same, then which is the correct drivetrain loss?
As far as dyno loads, DynoJets have a constant load, basically the rotating mass of the drums, where Mustang dyno's are loaded by a computer controlled magnetic brake.















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